Aqueous based foam injection has gained interest for conventional oil recovery in recent times. Foam can control the mobility ratio and improve the sweep efficiency in oil reservoirs over gas flooding. However, due to the high viscosity of the oil, its application in heavy oil reservoirs is challenging. Moreover, the oil-wet nature of carbonate reservoirs makes it difficult for aqueous based foam to efficiently remove the heavy oil. On the other hand, hydrocarbon solvents have been used for decreasing the heavy oil viscosity and increase its recovery by diffusion and mixing mechanisms. However, the low rate of diffusion/dispersion, inadequate sweep efficiently and asphaltene precipitation, especially in heterogeneous reservoirs, are the major challenges during solvent injection. In this paper, hydrocarbon solvent based foam (SBF) as an alternative to solvent flooding is explored for heavy oil recovery from a fractured porous media.Hydrocarbon solvent-based CO2 foam was used to increase sweep efficiency during heavy oil recovery. The foam was generated with the help of a fluorosurfactant in a hydrocarbon solvent. Static bulk performances of foam were analyzed at different concentrations of surfactant. Surface tension measurements were also performed to study the adsorption of surfactant into the liquid-gas interface and its effect on foamability and foam stability. A specially designed fractured micromodel (oil wet, representing fractured carbonate reservoirs) was used to visualize the pore-scale phenomena during solvent based foam injection. For the first time, extra heavy oil with a viscosity of about 30,000 cp has been used in this study for pore scale visualization. A high-quality camera was utilized to capture images/movies.According to static experiments, although the value of the surface tension of hydrocarbon solvent was initially low, the addition of surfactant slightly decreased the surface tension further improving the foam stability. However, the mechanisms involved in foamability and foam stability of non-aqueous based foam are more complicated than water based foam and cannot be discussed solely based on surface tension and bulk analysis. In addition, dynamic pore scale observation through this study revealed that solvent based foam can significantly contribute to heavy oil recovery with different mechanisms. At the initial stage, solvent diffuses and mixes with viscous oil and reduce the viscosity. Later, foam bubbles improve the sweep efficiency by diverting the solvent toward the untouched part of the porous media. Foam bubbles partially blocked the larger pores in matrix/swept-area increasing the contact of solvent and heavy oil, providing better mixing. Therefore, oil is swept much faster and more efficiently from the grain in oil-wet porous media compared to that of conventional solvent flooding.
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