ABSTRACT Considering the ever-increasing importance of composite patches applied to repair or reinforce composite structures, radical health monitoring of these patches seems inescapable. Thermography method is one of the most influential non-destructive methods applied to inspect the repaired structures. Since there are many parameters influencing defects detection in repaired composite structures, extracting the most influential method to determine these parameters is significantly important. In the present study, a repaired carbon fiber reinforced plastic (CFRP) composite structure having defects of different dimensions, types and features located in different depths, is investigated by experiment and finite element simulations to assess the influence of the experimental parameters, like the thermal excitation pulse duration and the best image frame. In thermal simulation, two criteria, maximum thermal variations versus time and path length, are developed to derive the most optimum heating duration and the best thermal frames. The obtained results are validated through defining direct and diagonal paths passing through defects demonstrated on thermography images and thermal map images. The average error of thermal variations on different paths displayed on thermography and simulation images is less than 4.5 percent which confirms the correspondence of obtained results of both mentioned methods.
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