Dual-phase High-entropy Alloys Research Articles

Experimental research on grinding characteristics of AlCoCrFeNi2.1 dual-phase high entropy alloy

Experimental research on grinding characteristics of AlCoCrFeNi2.1 dual-phase high entropy alloy

Tailoring Strength and Ductility in Dual-Phase High-Entropy Alloys: Insights from Deep Learning Molecular Dynamics Simulation on FCC/BCC Thickness Ratios

This study investigates the influence of FCC/BCC thickness ratios on the mechanical properties of AlCoCrFeNi dual-phase high-entropy alloys (DP-HEAs) using deep learning-enhanced molecular dynamics simulations. The results demonstrate that varying the thickness ratio significantly affects the stress-strain behavior, dislocation density evolution, and local structural transformations during tensile deformation. DP_0.5, with a thinner BCC phase, exhibits higher dislocation densities and enhanced strain hardening, resulting in increased strength but reduced ductility. In contrast, DP_3.0, with a thicker BCC phase, shows lower dislocation densities, leading to improved ductility but lower strength. The phase transformation from BCC to HCP structures is a key mechanism contributing to plastic deformation, with the BCC/FCC interface playing a critical role in dislocation nucleation and propagation. These findings provide valuable insights into optimizing the microstructural design of DP-HEAs to achieve a tailored balance of strength and ductility, offering the potential for advanced structural applications.

Microstructure and Tribological Properties of AlCoCrFeNi2.1 Dual-Phase High-Entropy Alloy Enhanced by Laser Remelting

Microstructure and Tribological Properties of AlCoCrFeNi2.1 Dual-Phase High-Entropy Alloy Enhanced by Laser Remelting

Enhancing the strength-ductility synergy of dual-phase Al0.3CoCrFeNiTi0.3 high-entropy alloys through the regulation of B2 phase content

In this study, Al0.3CoCrFeNiTi0.3 high-entropy alloys (HEAs) with different phase contents and microstructures were prepared through cold rolling and recrystallization annealing. This method achieved a synergistic combination of strength and ductility, with the CR1000-1 HEA attaining an ultimate tensile strength of 1175 MPa and a uniform elongation of 21.5 %. In Al0.3CoCrFeNiTi0.3, there exist two distinct phase morphologies: dispersed structure and clustered structure. Using in-situ high-resolution digital image correlation at the microscale, it was observed that local strain in the dispersed structure tends to concentrate along the phase boundaries when a small strain is applied. As the applied strain increases, strain rapidly concentrates in the FCC phase and subsequently in the B2 phase. For the clustered structure, the strain initially concentrates rapidly within the B2 phase and then gradually diffuses into the FCC phase. The low degree of inhomogeneity of the dispersed structure reduces the likelihood of stress concentration and the risk of damage initiation. Furthermore, we observed the synergistic strain hardening effect produced by various deformation mechanisms, such as dislocation pile-ups, dislocation networks, interacting stacking faults, and deformation twins. This study provides valuable insights for the fabrication of dual-phase HEAs with enhanced strength-ductility synergy, applicable to a wide range of engineering applications.

Leveraging machine learning to minimize experimental trials and predict hot deformation behaviour in dual phase high entropy alloys

In recent time, high entropy alloys (HEAs) are widely used due to their wide design space and remarkable properties allowing a vast range of property variations with myriads of possible combinations of constituent elements. This research utilizes machine learning techniques, including Random Forest (RF), K-Nearest Neighbors (KNN), XGBoost (XGB), Decision Tree (DT), and Support Vector Regressor (SVR), to predict the flow stress behavior of the dual FCC phase CoCrCu1.2FeNi high entropy alloy (HEA) at new temperature and strain rates to reduce the experiments dependency. The RF and KNN models were identified as top performers, with R² values of 0.987 and 0.986, respectively. These models successfully predicted flow stresses, aligning closely with actual measurements. A new flow stress-strain curve was generated at new temperature of 1123K, demonstrating good performance metrics for RF and KNN. with R² values of 0.97 and 0.958 respectively. This approach has the potential to significantly reduce the need for extensive experimental work in determining the mechanical behaviour of HEA, offering substantial savings in time, cost, and energy, and marks a significant advancement in the development of such alloys.

High creep resistance in amorphous/crystalline dual-phase nanostructured CoCrFeNiMn high entropy alloys

Amorphous/crystalline dual-phase metallic materials received great attention owing to their synergistic combination of strength and ductility. However, the mechanisms governing creep deformation in these dual-phase materials are largely elusive. In the present letter, the creep deformation of amorphous/nanocrystalline CoCrFeNiMn high-entropy alloy (HEA) films is investigated through nanoindentation creep testing. It is suggested that dual-phase HEAs exhibit reduced creep strain compared to their monophase counterparts, and even surpass the performance of coarse-grained variants. This behavior arises from diffusion processes within the amorphous phase and the capacity for nucleation/annihilate of dislocations at amorphous/nanocrystalline interfaces. Furthermore, it is proposed that the presence of glass shell significantly influences the creep behavior of dual-phase HEAs.

Revealing the environmental-assisted degeneration mechanism of an Al-containing dual-phase high entropy alloy in supercritical water

A dual-phase high entropy alloy (DP-HEA) containing 7.82 wt% Al was synthesized to withstand corrosive supercritical water. The long-term corrosion and quasi-static tensile tests reveal superior resistance to such environmental-assisted degeneration. The outstanding corrosion resistance can be attributed to the high aluminum content in B2 phase, which forms a continuous Al2O3 layer for protection, while the FCC phase is selectively corroded. Under external stress, stress corrosion cracking (SCC) initiates from surface oxide and penetrates uncompact mixed Cr/Al-rich oxide in deteriorated FCC regions or corroded phase interface, though network-shaped B2 can inhibit SCC propagation, which supports the brittle film rupture model.

Improving ductility and strength of high-entropy alloy [formula omitted] via multi-directional forging and annealing

A dual-phase high-entropy alloy Fe50Mn30Co10Cr10 is treated via multi-directional forging (MDF) and subsequent annealing at 600°C–1000°C. Different microstructures with totally different grain sizes and phase ratios are obtained. The MDF increases yield strength and ultimate tensile strength at the expense of ductility. Via annealing the MDF-processed alloy at 1000°C, the full recrystallized sample yields a excellent combination of high strength and good ductility due to the grain boundary strengthening, transformation-induced plasticity and twinning-induced plasticity. The yield strength, ultimate tensile strength and elongation at failure are 16.2%, 14.2% and 35.3% than those of the as-cast sample. The postmortem characterizations of this annealed sample show strong 〈111〉 texture in the austenite phase along the loading direction and intense martensite transformation with the gradually disappearance of the annealing twins.

Effect of hot rolling and annealing on microstructure, crystallographic texture, and mechanical properties of Fe11.5 Co20.6 Ni40.7 Cr12.2 Al7.8 Ti7.2 high entropy alloy

The evolution of microstructure and texture during the thermomechanical processing of a Fe-Co-Ni-Cr-Al-Ti dual phase high entropy alloy consists of L12 (γ′) ordered precipitates in the disordered FCC (γ) matrix and its effect on the mechanical properties was investigated. The as-cast alloy was annealed at 1100 °C after 25 % and 50 % hot rolling reduction. The grain size becomes finer, and a considerable amount of annealing twin boundaries (Ʃ3 boundaries) developed in the hot rolling and annealed (HRA) samples. The α-fiber (ND||<110>) texture and twin-related texture components increase after HRA treatment. The mechanical response at room temperature is evaluated employing hardness and uniaxial tensile tests. A significant reduction in hardness, from 448 ± 6 HV to 381 ± 12 HV, is observed in the 50 % hot rolled annealed sample compared to the as-cast sample. Additionally, the yield strength reduced from 779 to 595 MPa with an increment in the ductility from 12.5 to 17.2 % in the as-cast and HR50A samples, respectively. Finally, it has been demonstrated that the increase in coherent twin boundaries and grain size excluding twin boundaries, led to the observed mechanical behavior.

Effects of rolling at different temperatures and subsequent recovery annealing on the mechanical properties of a metastable carbon containing FeMnCoCr high-entropy alloy

Metallic materials or alloys consisting of single face-cubic centered (FCC) phases typically face difficulties in obtaining high strength without sacrificing ductility. The introduction of different crystalline defects via pre-straining and the activation of multiple deformation mechanisms have been shown to be effective in achieving superior strength–ductility synergy. In this work, we investigated the role of varying rolling conditions and subsequent annealing on the mechanical response in an established twinning- and transformation-induced plasticity dual phase high-entropy alloy (TWIP-TRIP-DP HEA). We found that all of the annealed samples exhibited similar nano-twinned structures. Furthermore, phase transformation from FCC γ to hexagonal close-packed (HCP) ε prevailed along the nano-twins under mechanical loading. With increasing rolling temperature, the phase stability of the matrix revealed a downward trend, resulting in a significant increase in TWIP/TRIP effects along with a prominent change in the deformation microstructure. Our study presented a simple and feasible strategy for manipulating mechanical performance by modulating the microstructural characteristics and associated deformation modes.

FCC twins and martensites responses of metastable dual-phase high entropy alloy to friction stir processing

Fe50Mn30Co10Cr10 dual-phase high entropy alloy (DP-HEA) has good application prospects in the nuclear and automotive industries due to its strength-ductility synergistic effect. The initial volume fractions of FCC twins and HCP martensites in Fe50Mn30Co10Cr10 HEA affect the relative contribution of transformation-induced plasticity and twinning-induced plasticity to the alloy's strength and ductility under loading conditions. Understanding the relationship between FCC twins and martensites is crucial during the friction stir process (FSP). In this study, the microstructure of Fe50Mn30Co10Cr10 HEA as FSP condition was studied. The HCP phase in the base metal almost completely transformed into the FCC phase during FSP. Both FCC twin and HCP martensite transformations serve to alleviate strain in the FCC matrix. The initiation of FCC twin and martensite formation depends on critical stress levels at different temperatures. Higher strain and coarser grains promote more martensite formation, while finer grains and lower strain impede it, causing FCC twins to occur before HCP martensites during the cooling process of materials in the processed zone. These findings offer insights into controlling the volume fractions of twins and martensites in FSPed DP-HEA, thereby potentially enhancing the mechanical properties of DP-HEA.

Effects of Er2O3 contribution on microstructure and mechanical properties of high entropy and dual phase alloys

The study aimed to look at the differences between a high entropy alloy and a dual phase high entropy alloy with high iron and Mn content. It also wanted to find out what happened when a small amount of the rare earth element erbium oxide (Er2O3) was added to these alloys, especially on the mechanical and microstructure of the alloy. The first step in this study was to get 99 % pure metal powders, which were then made by dividing the powders into 30 g of equal weight. The powders were mixed evenly and then pressed into 10-g blocks under 6 tons of pressure. They were then set up to be melted in an arc. Four of the eight samples that were melted in an arc under vacuum were treated with heat. The four different compositions were then turned into small metallographic samples for SEM, EDX, Mapping, XRD, and microhardness tests. The study's imaging and analysis processes were also carried out. After that, SEM images were taken at various magnifications (100X, 500X, 1000X, 2500X, and 5000X), and EDS and XRD analyses were done on different structures found in these images. These analyses were based on literature research about the clarity of the metallographic images in the alloy, which showed the study's metallographic differences. The samples were put through microhardness and wear tests to see which one was stronger and less worn. The dual phase high entropy alloy (A2) was stronger and less worn than the high entropy alloy (A1). Er2O3 had little effect on the alloys' mechanical properties or microstructure. The heat treatment that was done to the samples helped the metallographic structure. In terms of physics, it didn't change the hardness much, but it did make the material wear less quickly.

The design of appropriate Si content overcomes the strength-ductility trade-off in dual-phase high entropy alloy

To reduce the stacking fault energy (SFE) of the alloys, silicon (Si) was introduced into Fe40Mn35Co20Cr5 dual-phase high entropy alloys (HEAs). We propose a novel mechanism supported by first-principles calculations that predicts Si atoms may preferentially substitute Cr atoms, resulting in enhanced lattice distortion and reduced SFE. Experimental results indicate that incorporating 0.2 wt % Si enhances the ductility of the alloy while maintaining its strength through a synergistic effect involving dislocations and phase transformation. Furthermore, in the Si0.2 alloy, the integrity of 9 R structures were preserved, thereby enhancing the transformation-induced plasticity (TRIP) effect and facilitating attainment of an optimal balance between strength and ductility. However, incorporation of 0.1 wt % and 0.3 wt % Si content leads to a decline in ultimate tensile strength due to improper Si content causing grain growth and premature phase transition. Therefore, meticulous selection of an appropriate Si content is crucial for simultaneously enhancing both strength and ductility.

A dual-phase Fe-Co-Ni-Cr-Mn high entropy alloy thin film with superior strength and corrosion-resistance

Improving the mechanical properties of high-entropy alloys (HEAs) with a face-centered cubic (fcc) structure is critical for their potential applications. In this work, a Fe-Co-Ni-Cr-Mn thin film was prepared and deposited with a power of 360 W. This alloy thin film exhibits a dual-phase microstructure consisting of a fcc matrix and sigma phase (σ phase) precipitates. The 360 W-film shows ultra-high strength-ductility synergy, with a hardness of 10.4 GPa, yield strength of 6.2 GPa, and a fracture strain of ∼25 % (micro-pillar compression tests). The excellent mechanical properties can be mainly attributed to the grain size effect, the hardening effect of the σ precipitates, and deformation twinning. Moreover, this alloy thin film exhibits excellent tribological performances and corrosion resistance. Our results demonstrate high potential of the dual-phase HEA thin film for industrial applications as high-performance protective coating materials.

Effect of hafnium and molybdenum addition on inclusion characteristics in Co-based dual-phase high-entropy alloys

Specific grades of high-entropy alloys (HEAs) can provide opportunities for optimizing properties toward high-temperature applications. In this work, the Co-based HEA with a chemical composition of Co47.5Cr30Fe7.5Mn7.5Ni7.5 (at%) was chosen. The refractory metallic elements hafnium (Hf) and molybdenum (Mo) were added in small amounts (1.5at%) because of their well-known positive effects on high-temperature properties. Inclusion characteristics were comprehensively explored by using a two-dimensional cross-sectional method and extracted by using a three-dimensional electrolytic extraction method. The results revealed that the addition of Hf can reduce Al2O3 inclusions and lead to the formation of more stable Hf-rich inclusions as the main phase. Mo addition cannot influence the inclusion type but could influence the inclusion characteristics by affecting the physical parameters of the HEA melt. The calculated coagulation coefficient and collision rate of Al2O3 inclusions were higher than those of HfO2 inclusions, but the inclusion amount played a larger role in the agglomeration behavior of HfO2 and Al2O3 inclusions. The impurity level and active elements in HEAs were the crucial factors affecting inclusion formation.

Grain growth kinetics, phase evolution during annealing and strain rate sensitivity of TRIP-assisted, dual-phase, non-equiatomic high entropy alloy

Transformation-induced plasticity-assisted dual-phase high-entropy alloys (TRIP-DP-HEAs) belong to a recently developed class of HEAs. TRIP-DP-HEAs have been reported to exhibit superior strength-ductility combination at room temperature as well as at high temperatures. Small amounts of carbon additions to TRIP-DP-HEAs are known to further improve the strength as a result of interstitial solid solution and nanoprecipitate strengthening effects. Current investigation compares the grain growth kinetics in a metastable, dual-phase (FCC and HCP), Fe49.5Mn30Co10Cr10C0.5, carbon-containing high entropy alloy (C-DP-HEA) with that in the corresponding carbon-free variant, Fe50Mn30Co10Cr10 HEA (DP-HEA). The alloys after being subjected to cold rolling, were annealed at 900 °C, 1000 °C and 1100 °C for 3, 30, 60 and 120 min, followed by water quenching. Slower grain growth kinetics was observed in C-DP-HEA due to Zener pinning by carbide particles. The activation energy for grain growth in C-DP-HEA was determined to be 339.71 kJ/mol, which is larger than that of DP-HEA (282.68 kJ/mol). The microstructures of the C-DP-HEA samples, after annealing at 900 °C for different durations of times and quenching, were investigated. The HCP phase fraction in the microstructure initially decreased with increase in annealing time/grain size and later increased with further increase in annealing time/grain size. This is explained based on the counteracting effect of grain boundary density and back stresses acting in samples having increased grain size. Strain rate sensitivity (SRS) parameter, ‘m’, was evaluated for both C-DP-HEA and DP-HEA. The strain rate jump tests were conducted at two quasi-static strain rates, 1 × 10−3 s−1 and 5 × 10−3 s−1, and at room temperature as well as at higher temperatures, 900 °C, 1000 °C and 1100 °C. The ‘m’ value was found to depend on the grain size, test temperature, and the presence of carbon in the alloy.

AB-type dual-phase high-entropy alloys as negative electrode of Ni-MH batteries: Impact of interphases on electrochemical performance

High-entropy alloys (HEAs) and their corresponding high-entropy hydrides are new potential candidates for negative electrode materials of nickel-metal hydride (Ni-MH) batteries. This study investigates the cyclic electrochemical hydrogen storage performance of two AB-type HEAs (A: hydride-forming elements, B: non-hydride-forming elements) in Ni-MH batteries. TiV2ZrCrMnFeNi with a dual-phase structure shows a fast activation and a low charge transfer impedance with a discharge capacity of 150 mAhg−1, while TiV1.5Zr1.5CrMnFeNi with a single phase shows a slow activation and a capacity of only 60 mAhg−1. The better electrochemical performance of TiV2ZrCrMnFeNi was attributed to its higher vanadium/zirconium ratio and abundant interphase boundaries, which act as hydrogen paths and heterogeneous hydride nucleation sites. These results suggest the high potential of dual-phase HEAs as new active electrode materials for Ni-MH batteries.

Enhancing strength-ductility synergy of thermally oxidized dual-phase HEA particles reinforced aluminum matrix composites via heterogeneous interface

This work firstly oxidizes single-phase high entropy alloy (HEA) to form FCC and BCC dual-phase structure, and also introduces multi-component nano-oxides on surface to prepare oxidized HEA (OHEA) reinforcements, followed by preparation of OHEA/Al composites by spark plasma sintering. The introduction of O element accelerates interdiffusion between OHEA and Al matrix. FCC phase inside OHEA evolves into soft phase, and BCC matrix phase evolves into hard phase, forming heterogeneous interface in OHEA/Al composites. During tensile process, cracks preferentially initiated in hard phase due to severe stress concentration, and the soft phase effectively retarded crack propagation. Compared with 2024Al matrix, yield strength, tensile strength, and elongation of OHEA/Al composites increased by 35.31%, 57.34%, and 63.33%, respectively, realizing excellent combination of strength and toughness. Grain refinement, thermal mismatch, Orowan, and load transfer strengthenings synergistically improve the performance. The proposed method provides a promising avenue to optimize the properties of composites by pre-oxidizing HEA particles to construct heterogeneous interfacial structure.

Dependence of Mechanical Properties and Deformation Behavior of TRIP-FeMnCoCrAl Dual-phase High-entropy Alloy on Grain Size and Strain Rate

Dependence of Mechanical Properties and Deformation Behavior of TRIP-FeMnCoCrAl Dual-phase High-entropy Alloy on Grain Size and Strain Rate

Effects of Heat Treatment on the Microstructure and Mechanical Properties of a Dual-Phase High-Entropy Alloy Fabricated via Laser Beam Power Bed Fusion.

To enhance the applicability of dual-phase high-entropy alloys (HEAs) like Fe32Cr33Ni29Al3Ti3, fabricated via laser beam power bed fusion (LB-PBF), a focus on improving their mechanical properties is essential. As part of this effort, heat treatment was explored. This study compares the microstructure and mechanical properties of the as-printed sample with those cooled in water after undergoing heat treatment at temperatures ranging from 1000 to 1200 °C for 1 h. Both pre- and post-treatment samples reveal a dual-phase microstructure comprising FCC and BCC phases. Although heat treatment led to a reduction in tensile and yield strength, it significantly increased ductility compared to the as-printed sample. This strength-ductility trade-off is related to changes in grain sizes with ultrafine grains enhancing strength and micron grains optimizing ductility, also influencing the content of FCC/BCC phases and dislocation density. In particular, the sample heat-treated at 1000 °C for 1 h and then water-cooled exhibited a better combination of strength and ductility, a yield strength of 790 MPa, and an elongation of 13%. This research offers innovative perspectives on crafting dual-phase HEA of Fe32Cr33Ni29Al3Ti3, allowing for tailorable microstructure and mechanical properties through a synergistic approach involving LB-PBF and heat treatment.