Abstract In order to solve the problem of raw material shortage and solid waste disposal in the construction industry, titanium gypsum was used as raw material to prepare titanium gypsum artificial aggregate by alkali-activated cold bonding. The physical properties and microstructure of aggregates were studied, they were used to replace natural aggregates in unfired bricks. The unburned aggregate of ternary cementitious material system (titanium gypsum, cement, silica fume) was designed, and the best artificial aggregate ratio was selected by physical performance analysis, XRD and SEM analysis. The unburned bricks were prepared by replacing natural gravel with different replacement rates. The physical properties and durability were analyzed by physical test, dry and wet cycle test, and the best utilization method was sought. Main research contents and conclusions: (1) When the ratio of titanium gypsum: cement: silica fume = 7: 2: 1, NaOH: CaO = 1: 1 as the activator, the comprehensive performance of artificial aggregate is the best. According to XRD and SEM analysis, the main products in the titanium gypsum artificial aggregate system are C-S-H and AFt. (2) The compressive strength of the unburned brick prepared by titanium gypsum artificial aggregate completely replacing natural gravel reached 31.40 MPa, and the water absorption rate was 10.18 %. The unburned brick specimens with different substitution rates showed good dry-wet cycle resistance after 15 dry-wet cycles.
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