ABSTRACT Exogenous oxide inclusions in continuously cast steel primarily arise from the entrapment of slag during various stages of steelmaking, including in furnaces, ladles, and molds. To maintain steel cleanliness, operators often pause ladle and tundish processes before ‘slag vortexing’ begins, since this phenomenon (slag vortexing) can adversely affect product quality. Previous studies indicate that sub-entry nozzle clogging can lead to productivity issues and quality defects in cast products. Clogging can cause non-uniform reductions in nozzle diameter along the molten metal flow direction. This study examines the impact of drain port taper (a representation of nozzle clogging) on air core vortex formation during water drainage (simulating molten metal) using a parameter, ‘Characteristic Volume of Air Core.’ Results show that clogged drain ports are prone to vigorous vortexing, significantly affecting efflux velocity and static pressure at drain outlets. The current study also analyzes the dynamic behavior of air core vortexing due to nozzle clogging, revealing that clogging can induce fluctuations in liquid discharge, adversely affecting the casting process. These findings have practical implications for continuous casting processes in steel and other metals.
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