In this present study, the effect of inlet velocity, gas temperature on pressure drop and the effect of particle size on the collection efficiency under different operating conditions are demonstrated for a double cyclone separator, which mainly consists of a 2D2D and 1D3D cyclone in series arrangement. The experiment of pressure drop measurement for different inlet gas velocities in the range of 11–23 m/sec are conducted and it is observed that the pressure drop increase with an increase in gas velocity, which is also validated with CFD results using RSM model and well-established theoretical models. The numerical simulation is also performed for different gas temperature in the range of 300–1100 K. The prediction shows that the pressure drop decrease gradually with increasing the gas temperature, which also gives a better agreement with empirical correlations. The collection efficiency has been estimated for different particle size in the range of 1–10μmat u = 23 m/sec, by CFD approach. It is noted that the efficiency of single cyclone is very poor for fine particles (<5μm) but adding a 1D3D cyclone in series with a 2D2D cyclone separator, the pressure drop is reduced more and the overall separation efficiency is improved in a comprehensive way.
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