Double angle braces are used extensively in structures to resist lateral loads such as wind, earthquake, and blast loads. A possible failure mode in the gusset plate when all-around weld is used for the angles is the block shear failure. To date, only limited test data on welded gusset plates failing in this mode have been reported in the literature, and all of them only considered concentrically loaded gusset plates. This paper investigates the block shear failure in welded gusset plates experimentally and numerically when connected to double angle members with possible in-plane load eccentricity effects. The test results, including failure loads, fracture sequences, and load-displacement responses are reported in detail. Results showed that tensile fracture was initiated adjacent to the angle heel weld and then propagated along the tension plane. Due to existing in-plane load eccentricity, shear planes did not rupture simultaneously and the shear plane adjacent to the heel weld failed earlier. Following the testing, a numerical investigation using nonlinear finite element analyses with ductile damage capability was performed on the tested specimens. Subsequently, a parametric study was carried out to generate further numerical data over a wide range of gusset and angle dimensions, welding configurations, and connection lengths. Accordingly, the existing design equations for block shear strength as given by AISC specification were evaluated. It was shown that AISC provides excessively conservative and scattered failure loads because of ignoring stress triaxiality and using shear yield instead of shear rupture in its strength equations. In addition, equations specified for welded gusset plates by previous studies were considered and shown to be unsafe for general use. To address these shortcomings, an improved block shear strength equation is proposed in this paper and shown to predict the gusset strength in block shear with improved accuracy.
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