Metal-free and green α‑hydroxy acids (AHA) such as l-malic (MA), DL-mandelic acid (MDL), and citric acid (CA) were successfully and effectively utilized as an effective initiator for the solvent-free ring-opening polymerization (ROP) of ε-caprolactone (ε-CL). The performance of AHAs in the polymerization of ε-CL was completely and powerfully investigated via the non-isothermal differential scanning calorimetry (DSC). The proceed of ROP of ε-CL with AHAs could be real-time monitored by the obtained polymerization exotherms at different heating rates. The polymerization exotherms obtained from the ROP of ε-CL with CA occurred at a lower temperature range than MA, and MDA, respectively. From the kinetics study, the average activation energy (Ea) values for the ROP of ε-CL with CA (38.0 ± 1.8 kJ mol−1) were lower than MA (45.2 ± 3.6 kJ mol−1) and MDA (48.8 ± 6.2 kJ mol−1). Using the first-order model fitting, the values of pre-exponential factor (lnA0) for the ROP of ε-CL with CA, MA, and MDA were 7.0 ± 0.3, 8.5 ± 0.2, and 8.9 ± 0.3, respectively. The effectiveness of AHAs in the synthesis of PCL was clarified by conducting a larger-scale (4.0000 g) polymerization using conventional heating and microwave (MW) irradiation methods. From conventional heating, the green AHAs produced PCL with the number average molecular weight (Mn) and dispersity (Đ) values in the range of 5.18 × 103 - 1.43 × 104 g mol−1 and 1.14–2.02, respectively. The irradiation by MW could enhance the synthesis of PCL by reducing the synthesis time. By using the MW power of 450 W and irradiation time of 30 min, the PLC was obtained from the ROP of ε-CL with MA and MDA initiators, and the Mn of the obtained PCL from MW heating was 4.28 × 103 - 8.45 × 103 g mol−1. The mechanism for the ROP of ε-CL with all AHAs was proposed through the activated monomer mechanism.
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