Distribution Of Inclusions In Steel Research Articles

Modification of Rare Earth Ce on Inclusions in W350 Non-Oriented Silicon Steel

In this paper, the effect of rare earth Ce content on the morphology, composition, type and size distribution of inclusions in W350 non-oriented silicon steel was investigated by means of ICP-MS (inductively coupled plasma mass spectrometry), SEM/EDS (scanning electron microscope-energy Dispersive Spectrometer), and ASPEX (automated SEM/EDS inclusion analysis). The results showed that with the increase of Ce content in the steel, the modification sequence of inclusions was CeAlO3→Ce2O2S→CexSy. The type and size distribution of inclusions in the steel obviously changed with the difference in added Ce content. When the added Ce content in the steel was 10 ppm, 14 ppm, 20 ppm and 30 ppm respectively, the rare earth inclusions were mainly CeAlO3-Ce2O2S. Furthermore, when the added Ce content increased to 60 ppm, the rare earth inclusions were mainly Ce2O2S with a small amount of CeAlO3 contained in part inclusions. When the added Ce content increased continually to 95 ppm, the rare earth inclusions were mainly CexSy-Ce2O2S. The critical Ce content for the conversion between CeAlO3 and Ce2O2S was 41 ppm. To ensure that inclusions transform from CeAlO3 to Ce2O2S, the Ce content in the steel should be greater than 41 ppm. Under the current experimental conditions, it was found that when the Ce content was 20 ppm, the number density and proportion of inclusions in the steel were lower, and their average size was larger. When the added Ce content increased to 95 ppm, the number density of inclusions in the steel significantly increased, which deteriorated the steel cleanliness.

Formation pathways for MgO·Al2O3 inclusions in iron melt

The crystallization of inclusions plays a decisive role in determining the structure, properties and size distribution of inclusions in steel. MgO·Al2O3 (MA) spinel is one of the most common inclusions having great influence on steel performance. Understanding the crystallization pathways of MA from molten steel is important to control their behaviors. Based on the thermodynamic properties of metastable phases of MA calculated by first principle prior to critical nucleus formation, the present work suggests that there are four possible pathways for MA inclusions nucleation from molten iron. According to the four nucleation pathways, the reaction among [Mg], [Al] and [O] could be the most probable pathway leading to MA inclusion formation, while Al2O3 reacting with MgO is almost impossible pathway for MA inclusion formation. The size of MA inclusions is dominated by the formation pathways, which have a close relationship with the adding ways of deoxidizer.

Effect of Mg Addition on the Refinement and Homogenized Distribution of Inclusions in Steel with Different Al Contents

To investigate the effect of Mg addition on the refinement and homogenized distribution of inclusions, deoxidized experiments with different amounts of aluminum and magnesium addition were carried out at 1873 K (1600 °C) under the condition of no fluid flow. The size distribution of three-dimensional inclusions obtained by applying the modified Schwartz–Saltykov transformation from the observed planar size distribution, and degree of homogeneity in inclusion dispersion quantified by measuring the inter-surface distance of inclusions, were studied as a function of the amount of Mg addition and holding time. The nucleation and growth of inclusions based on homogeneous nucleation theory and Ostwald ripening were discussed with the consideration of supersaturation degree and interfacial energy between molten steel and inclusions. The average attractive force acted on inclusions in experimental steels was estimated according to Paunov’s theory. The results showed that in addition to increasing the Mg addition, increasing the oxygen activity at an early stage of deoxidation and lowering the dissolved oxygen content are conductive to the increase of nucleation rate as well as to the refinement of inclusions Moreover, it was found that the degree of homogeneity in inclusion dispersion decreases with an increase of the attractive force acted on inclusions, which is largely dependent on the inclusion composition and volume fraction of inclusions.

Detection of Non-metallic Inclusions in Centrifugal Continuous Casting Steel Billets

In the current study, automated particle analysis was employed to detect non-metallic inclusions in steel during a centrifugal continuous casting process of a high-strength low alloy steel. The morphology, composition, size, area fraction, amount, and spatial distribution of inclusions in steel were obtained. Etching experiment was performed to reveal the dendrite structure of the billet and to discuss the effect of centrifugal force on the distribution of oxide inclusions in the final solidified steel by comparing the solidification velocity with the critical velocity reported in literature. It was found that the amount of inclusions was highest in samples from the tundish (~250 per mm2), followed by samples from the mold (~200 per mm2), and lowest in billet samples (~86 per mm2). In all samples, over 90 pct of the inclusions were smaller than 2μm. In steel billets, the content of oxides, dual-phase oxide–sulfides, and sulfides in inclusions were found to be 10, 30, and 60 pct, respectively. The dual-phase inclusions were oxides with sulfides precipitated on the outer surface. Oxide inclusions consisted of high Al2O3 and high MnO which were solid at the molten steel temperature, implying that the calcium treatment was insufficient. Small oxide inclusions very uniformly distributed on the cross section of the billet, while there were more sulfide inclusions showing a banded structure at the outside 25 mm layer of the billet. The calculated solidification velocity was higher than the upper limit at which inclusions were entrapped by the solidifying front, revealing that for oxide inclusions smaller than 8μm in this study, the centrifugal force had little influence on its final distribution in billets. Instead, oxide inclusions were rapidly entrapped by solidifying front.

Behavior of Alumina Inclusions Just after Deoxidation

Many efforts have been made to remove nonmetallic inclusions from molten steel, however, the required level of steel cleanness from steel users has become stricter year by year. Not only the way of removing the inclusions but also the way of keeping the inclusion size small are considered effective countermeasures for meeting the users' demand. Hence, it is important to investigate control factors governing the size distribution of inclusions in steel. From the viewpoint described above, the initial size distribution of alumina inclusions just after deoxidation reaction in steel has been studied by using a new sampling method with varying aluminum and oxygen contents in laboratory scale experiment. Two kilograms of steel was melted in a Tammann furnace at 1 873 K under an Ar gas atmosphere, then the carbon and oxygen concentrations were adjusted. The sampling method that enables to take a steel sample just after the addition of aluminum was used. The size distribution of alumina inclusions in steel samples was measured by using an electron probe micro analyzer with LaB6 filament of an electron beam gun and with newly developed software for particle analysis. The result showed that the size distribution of alumina inclusions was affected by oxygen content in the steel, and that the growth of the inclusions during 1 s after the deoxidation was considered to be controlled by the oxygen diffusion.

An assessment trial of the quality of refractory materials used in casting pit and the distribution of non-metallic inclusions in steel by means of radioactive tracers

An assessment trial of the quality of refractory materials used in casting pit and the distribution of non-metallic inclusions in steel by means of radioactive tracers