ABSTRACT This paper presents experimental investigation of the axial behaviour of built-up (BU) (I-section) cold-formed steel doubly-symmetric channel with single-/double-layer sheathing on both sides configuration. Fifteen (15) monotonic concentric axial compression tests were performed on 7-BU sections with single-layer sheathing, 7-BU sections with double-layer sheathing, 1-BU section stud without sheathing. The experiments aim to enumerate ultimate axial strength, buckling interactions, failure pattern and strength enhancement due to sheathing for BU section stud members. The novelty of the study is that, for the first time an attempt is made to investigate the axial behaviour of single-/double-layer sheathed BU section panels using seven different sheathing boards. Results indicate large range of deformation behaviour, with local-global and distortional-global interaction buckling phenomena. Failure is also observed due to failing of screws in specimens with sheathing of thickness ≥ 9 mm and modulus of elasticity > 6400MPa. Also, for the first time, efficacies of four semi-analytical methods based on rational extension of direct strength method (DSM) are presented. Results suggest the insufficiency of current AISI design specifications, whereas predicted results obtained using the new modified DSM methodology are within the adequate variation range as the adopted methodology considers desired buckling interaction. The efficacy of the recommended design methodology is verified through reliability analysis.