Dispersed Domains Research Articles

Chain rigidity controlled aggregation ability and solid-state microstructures for efficient stretchable conjugated polymer films

Stretchable conjugated polymer films with good electrical performance under mechanical deformation are highly desirable for soft electronics. However, the mechanical and electrical properties of these films, particularly in conjugated polymer:elastomer blends, are not fully understood at molecular level. This study explores the relationships among molecular structure, aggregation ability, film microstructure, and the electrical/mechanical properties of three diketopyrrolopyrrole -based conjugated polymers (P1, P2, P3) with decreasing backbone rigidity and their corresponding polymer:elastomer blends. The most flexible polymer P3 shows strong aggregation, which forms highly crystalline fibers to produce fragile neat film and produces large isolated crystallites restricting charge transport in blend film. As chain rigidity increases, the P1 and P2 polymers show weaker aggregation, and produce smaller crystallites in neat films with enhanced ductility. P1 and P2 based blend films display nanocrystallites polymer networks with dispersed elastomer domains. As a result, we achieved near-constant charge mobility before and after stretching under 50 % strain for P2-based blend films with well-controlled pathways for both charge transport and energy dissipation. This study demonstrates the critical role of backbone rigidity in regulating the properties of stretchable conjugated polymer films, paving the way for more reliable and deformable materials in soft electronics.

Exploration on modulation instability in 𝒫𝒯-symmetric non-Kerr Bragg grating structures

In this paper, we study Modulation Instability (MI) and its correlated gain spectrum with Parity-Time ([Formula: see text])-symmetry. The cubic-quintic nonlinearities in the Bragg grating structure produce ultrashort pulses. The MI evaluation started with a linear stability approach, and we investigated the effects of various system functions regarding the instability gain spectra at the top and bottom sides of the Photonic BandGap (PBG), in addition to the anomalous and normal dispersion domains. The interaction of cubic and quintic (focusing and de-focusing) nonlinearity is highlighted, resulting in a new type of MI band. Due to the consequences of quintic nonlinearity, an additional MI band appears for the three dynamics associated with the gain/loss function for the edges of the bottom PBG. After enforcing the [Formula: see text]-symmetry for the anomalous dispersion system, the dent transformed into a split under the influence of the power in the de-focusing quintic effect. Overall, MI gain and bandwidths across the entire MI gain spectrum are usually increasing. As an outcome, we are confident that these studies will aid in the generation of gap solitons in [Formula: see text]-symmetry regimes.

Performance Enhancement of Biopolyester Blends by Reactive Compatibilization with Maleic Anhydride-Grafted Poly(butylene succinate-co-adipate).

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a very promising biodegradable copolyester of high interest in food packaging. Its inherent brittleness and narrow processing window make it necessary to blend it with flexible biopolyesters, such as poly(butylene succinate-co-adipate) (PBSA). However, the resultant biopolyester blends are thermodynamically immiscible, which impairs their performance and limits their applications. This study is the first to explore the use of poly(butylene succinate-co-adipate) grafted with maleic anhydride (PBS-g-MAH) as a novel reactive additive to compatibilize PHBV/PBSA blends. The compatibilizer was prepared by a reactive melt-mixing process of PBSA and maleic anhydride (MAH) using dicumyl peroxide (DCP) as an organic radical initiator, achieving a grafting degree (Gd) of 5.4%. Biopolyester blend films were thereafter prepared via cast extrusion and their morphological, thermal, mechanical, and barrier properties were characterized. Compatibilization by PBSA-g-MAH was confirmed by observing an improved phase interaction and lower dispersed domain sizes in the blends with 15 wt% PBSA. These compatibilized PHBV/PBSA blends were thermally stable up to 285 °C, showed enhanced ductility and toughness, as well as providing an improved barrier against water and limonene vapors and oxygen. These findings suggest that the use of MAH-grafted biopolyesters can represent an effective strategy to improve the properties of biopolyester blends and open up new opportunities for the application of PHBV-based formulations for food packaging.

An assessment of the role of nanosilica in thermal/thermo‐oxidative degradation mechanism of poly(lactic acid)/polybutylene adipate terephthalate blend nanocomposites

AbstractAs a packaging materials candidate, based on a polylactic acid/ polybutylene adipate terephthalate (PLA/PBAT) blends (90/10 and 75/25 wt/wt) containing 1, 3, and 5 phr hydrophilic (HPL) and hydrophobic (HPB) nanosilica (NS) particles in the presence of a multifunctional epoxide compatibilizer were prepared by melt mixing, in a twin‐screw extruder. Scanning electron microscopic studies confirmed a matrix‐droplet morphology with finer dispersed domains at higher NS content. Energy dispersive spectroscopy mapping also indicated uniform dispersion of NS in blends, with some agglomerates at higher content of nanoparticles. Moreover, transmission electron microscope was applied to study the impact of nanofillers' localization on the systems' morphology. It was observed that NS particles localized at the PLA‐PBAT interface. In addition, thermogravimetric analysis (TGA) was used to investigate thermal stability and thermal degradation kinetics. Data indicates that hydrophobic NS improved thermal stability. The activation energy of degradation was calculated using several techniques of data modeling, including Friedman, Flynn‐Ozawa‐Wall, and Kissinger‐Akahira‐Sunose models. Among blend nanocomposites, 75/25 blend containing 5 phr HPB NS had the maximum degradation activation energy, suggesting that this sample had the most resistance to heat degradation. The intensity of the TGA/FTIR peaks of the evolved products was found to be correlated with the activation energy. The Criado's technique was also used to investigate the changes in the thermal degradation mechanism.

Recycled rubber wastes-based polymer composites with flame retardancy and electrical conductivity: Rational design, modeling and optimization

Polymer recycling techniques experience a maturity period of design and application. Rubbers comprise a high proportion of polymer wastes, highly flammable and impossible to re-melt. Polymer composites based on ground tire rubber (GTR) and ethylene-vinyl acetate copolymer (EVA) containing carbon black (CB) (1–50 phr), with variable EVA/GTR weight composition (10/90, 25/75, 50/50, 75/25 and 90/10), and processing temperature (Low: 100 °C and High: 200 °C) were designed applying Design of Experiments (DOE) approach of Optimal Design. The properties and performance features were experimentally evaluated. The tensile strength (TS) and elongation at break (EB) were optimized using Desirability Function (DF) approach. A wide fluidity window (Labeled POOR, GOOD, and EXCELLENT) and mechanical properties were observed. Overall, higher values of EB were assigned to samples processed at 200 °C. Cubic regression modeling and DF optimization of TS and EB indicated unlikely that one expect a TS ≥ 3 MPa, while EB values more than 500% were likely regardless of CB content for EVA-rich composites. The electrical properties of CB/EVA/GTR samples were examined by impedance spectroscopy technique. An interesting relationship was observed between the DC conductivity and the EVA/GTR ratio and processing temperature. GTR-rich samples showed much higher conductivity than EVA-dominated samples, attributed to the presence of CB in the rubber waste, which, together with the added CB, was able to create conduction paths for the transported electrons. Higher processing temperature of 200 °C improved dispersion of the added CB, i.e. a more even distribution of the conductive phase in the matrix. The uniform and evenly dispersed domains of particles were detected by SEM images for highly CB loaded composites. Surprisingly, 50/50 EVA/GTR composites were resilient against flame, while thermally stable ones in TGA measurements were highly CB loaded ones.

Multivalent coiled-coil interactions enable full-scale centrosome assembly and strength.

The outermost layer of centrosomes, called pericentriolar material (PCM), organizes microtubules for mitotic spindle assembly. The molecular interactions that enable PCM to assemble and resist external forces are poorly understood. Here, we use crosslinking mass spectrometry (XL-MS) to analyze PLK-1-potentiated multimerization of SPD-5, the main PCM scaffold protein in C. elegans. In the unassembled state, SPD-5 exhibits numerous intramolecular crosslinks that are eliminated after phosphorylation by PLK-1. Thus, phosphorylation induces a structural opening of SPD-5 that primes it for assembly. Multimerization of SPD-5 is driven by interactions between multiple dispersed coiled-coil domains. Structural analyses of a phosphorylated region (PReM) in SPD-5 revealed a helical hairpin that dimerizes to form a tetrameric coiled-coil. Mutations within this structure and other interacting regions cause PCM assembly defects that are partly rescued by eliminating microtubule-mediated forces, revealing that PCM assembly and strength are interdependent. We propose that PCM size and strength emerge from specific, multivalent coiled-coil interactions between SPD-5 proteins.

Modeling linear and nonlinear rheology of industrial incompatible polymer blends

The ability to accurately predict the rheological behavior of the blends of two incompatible polymers is critical to the polymer industry. The constitutive modeling of incompatible polymer blends requires understanding the structure and dynamics of the blends across different length scales. The polydispersity of chain length at the molecular level and nonuniformity of flow field due to dispersed domains at the mesoscopic level present significant challenges to this industrially relevant problem. This work proposes a modeling framework for linear and nonlinear rheology of industrial incompatible polymer blends with sea-island morphology. For the individual components, we adopt the Rolie-Double-Poly model and generate the relaxation spectrum from an optimized molecular weight distribution. We derive a new mixing rule without empirical parameters from the flow field analysis inside and outside the droplets. The phase interface, modeled by an ellipsoidal model, contributes to the apparent rheology only at low shear rates. Our modeling approach is verified by the shear and extensional rheology of eight polymer blends with a broad range of viscosity ratios (0.01–100). We also show that the model has the ability to predict the nonlinear rheological behaviors of incompatible polymer blends with known molecular weight distributions and phase morphology.

Bright and Dark Soliton Pulse in Solid Core Photonic Crystal Fibers

The nonlinear Schrodinger (NLS) equation was utilized to conduct an analytical study on the soliton control in homogeneous photonic crystal fibers (PCFs) within both the normal and anomalous dispersion regimes. The split step Fourier method and MATLAB computation were used to generate the analytical soliton solutions for the NLS problem. The bright and dark soliton can be controlled by the group-velocity distribution (GVD). It is capable of demonstrating the fabrication of a fully coherent PCF. Moreover, dark soliton pulses have been seen in PCF in the typical dispersion domain. Here, we present the bound states of bright–dark soliton pairs that are mutually confined in a PCF. Solitons are produced when two modes with opposing dispersions are replanted. One laser operating in the anomalous dispersion domain produces the bright soliton, while the second laser running in the normal dispersion phase produces the dark soliton by normal dispersion cross-phase modulation with the light soliton. The results unequivocally point to a novel method of generating dark soliton pulses. Capturing both bright and dark solitons can produce light states that, interestingly, have a consistent power output and spectrally resemble a frequency comb. These results may have use in soliton states in atomic physics, ultrafast optics, frequency comb technologies, and telecommunications systems. A radically new approach to the stabilization of powerful wave packages in the negative and positive GVD regions of interacting waves is illustrated.

Tuning Li2MnO3-Like Domain Size and Surface Structure Enables Highly Stabilized Li-Rich Layered Oxide Cathodes.

Severe capacity/voltage fading still poses substantial obstacles in the commercial applications of Li-rich layered oxides, which stems from the aggregation of Li2MnO3-like domains and unstable surface structure. Here, we report highly stabilized Co-free Li1.2Ni0.2Mn0.6O2 with uniformly dispersed Li2MnO3-like domains and a protective rock-salt structure shell by reducing the oxygen partial pressure during high-temperature calcination. Experimental characterizations and DFT calculations reveal that the uniformly dispersed and small-sized Li2MnO3-like domains suppress the peroxidation of lattice oxygen, enabling highly reversible oxygen redox and excellent structural stability. Moreover, the induced rock-salt structure shell significantly restrains lattice oxygen release, TM dissolution, and interfacial side reactions, thereby improving the interfacial stability and facilitating Li+ diffusion. Consequently, the obtained Li1.2Ni0.2Mn0.6O2 which was calcinated under an oxygen partial pressure of 0.1% (LNMO-0.1) delivers a high reversible capacity of 276.5 mAh g-1 at 0.1 C with superior cycling performance (a capacity retention rate of 85.4% after 300 cycles with a small voltage fading rate of 0.76 mV cycle-1) and excellent thermal stability. This work links the synthesis conditions with the domain structure and electrochemical performance of Li-rich cathode materials, providing some insights for designing high-performance Li-rich cathodes.

Mechanical and morphological properties of PP/XNBR blends produced with rubber latex

In this work, polypropylene (PP)/carboxylated acrylonitrile butadiene rubber (XNBR) binary blends were prepared with the elastomer component dosed in its suspension (latex) form into the polymer matrix during melt compounding. For this purpose, samples containing 0-20 wt.% rubber were prepared using two different PP grades as matrices with lower and higher viscosity. Analogous reference samples with the same composition were also fabricated using traditional melt mixing by introducing the rubber in its dry, bulk form in order to analyze the efficiency of the latex route. Mechanical, thermomechanical and morphological analyses were used to investigate the structure-property relationships of the blends. Based on the SEM images the average domain size of the dispersed XNBR domains became markedly smaller when the rubber was introduced in its suspension form into the PP. Based on the Charpy impact tests and the tensile test results, the decreased rubber domain size led to improved ductility and toughness. The improvement was more prominent when the difference between the viscosity of the PP matrix and the XNBR rubber was higher.

Extrusion foaming of multiphasic polyethylene/ethylene-vinyl acetate copolymer/carbon nanotube mixtures: Tailoring foam properties by selective localization of nanoparticles

Semi-conductive foams based on low-density polyethylene/ethylene-vinyl acetate copolymer (LDPE/EVA) blends in the presence of carbon nanotubes (CNTs) were prepared using a twin-screw extrusion process. The effects of CNTs content and localization state in the binary mixture on the physical and structural properties of LDPE/EVA/CNT foams were investigated. The results confirmed that the void fraction, cell density, bubble size and cell size distribution of foams are optimal against CNT loading. The lightest LDPE/EVA/CNT foam was obtained by the CNT localization in the LDPE matrix. This foam containing 2.5 phr of CNT had smaller cells and more uniform cell size comparing to the pure blend foam. The cell density of this foam was 1.598 × 106 cells/cm3, which is much larger than that for the blend foam, 8.64 × 105 cells/cm3. However, the CNT localization state in the dispersed EVA domains resulted in lower void fractions and cell densities comparing with the LDPE/EVA blend foam. The findings clarify the profound impact of the nanofiller localization state on the foam properties of the binary polymeric systems. Light semiconductive LDPE/EVA foams with small cells, uniform cell size and high cell densities were achieved by localizing and dispersing the CNT nanoparticles in the LDPE matrix phase.

Frustrated crystallization behavior under hierarchical confinement in electrospun fibers of poly(styrene)/poly(ethylene oxide)/poly(l‐lactide) ternary mixtures

AbstractThe crystallization behavior of binary crystalline mixtures composed of poly(ethylene oxide) (PEO) and poly(l‐lactide) (PLLA) was investigated in the electrospun nanofibers fabricated by the ternary blends of polystyrene (PS), PEO, and PLLA. The weight fraction of PEO/PLLA mixture was kept at ≤0.2 such that PS formed the matrix phase. The preferred mixing of PEO and PLLA resulted in the formation of mixed PEO/PLLA dispersed domains in the PS matrix. The small diameter of the electrospun nanofibers restricted the size of dispersed domain. During cooling from melt, PLLA crystallized first resulting in crystallization induced phase separation and entrapment of PEO within the intracrystalline regions of PLLA crystals. Hence, whereas the PLLA crystallized within the soft PS matrix, the crystallization of PEO occurred within the hierarchical confinement imposed by the PLLA crystals as well as the glassy PS matrix. Interestingly, it was found that the confinement favored the formation of α crystals phase in PLLA even at very low crystallization temperatures. Furthermore, due to plausible entrapment of PEO segments within the PLLA crystals, significant depression in PLLA melting temperature was observed. Moreover, the PEO melting temperature also depressed by more than 30°C due to the frustrated crystallization within the hierarchical confinement.

Rigid molecular chains trapped reactive elastomers for high performance PLLA composites with excellent tough-strength balance

The enhancement in the stiffness-toughness balance of PLLA composites poses great challenges. Herein, we proposed a two-step reactive processing strategy to design unique “sub-inclusion” microstructure for high performance polylactide (PLLA) composites. The rigid PLLA chains trapped reactive elastomer (RCRE) was first prepared by the reactive blending of a multiple-carboxyl PLLA (mcPLLA) with the random copolymer of ethylene-acrylic ester-glycidyl methacrylate (EGMA). The pre-grafted mcPLLA chains can be fixed and trapped in the rubber domains, inducing sub-inclusion morphology after the following mixing of RCRE with the virgin PLLA. Promisingly, excellent stiffness-toughness balance can be realized: on the one hand, the notched impact strength of the obtained PLLA alloys was as high as 58.7 kJ/m2, which was more than 8 times of the virgin EGMA toughened PLLA blend (7.0 kJ/m2) at the same EGMA content (15 wt%); on the other hand, the Young's modulus and tensile strength kept almost the same (1.4 GPa and 47 MPa). The synergistic improvement of the PLLA composites is attributed to the sub-inclusion structure in the dispersed rubber domains, as well as the strong interfacial adhesions. This work expands the scope promising to prepare high-performance polymer composites with excellent stiffness-toughness balance via construction of sub-inclusion morphology, and also provides depth of understanding on toughening mechanism for plastic/elastomer system.

Formation and Microstructural Evolution of Ferritic ODS Steel Powders during Mechanical Alloying.

Ferritic ODS steel elemental powder compositions with various Zr content (0.3-1.0 wt.%), ground in a Pulverisette 6 planetary ball mill, were extensively studied by X-ray diffraction line profile analysis, microscopic observations, microhardness testing and particle size measurements. A characteristic three-stage process of flattening the soft powders, formation of convoluted lamellae and, finally, formation of nanocrystalline grains was observed. In order to quantify the microstructural properties, expressed mainly in terms of crystallite size and dislocation density, a methodology for detailed and accurate microstructure analysis of nanosized and severely deformed materials was proposed by the Whole Powder Pattern Modelling (WPPM) approach. In the case of the proposed ODS alloy composition, the overlapping of Fe and Cr Bragg reflections makes the microstructure analysis certainly more complicated. The results showed that the microstructure of powders evolved towards the nanocrystalline state consisting of fine (diameter of ~15 nm) and narrowly dispersed domains, with extensive dislocation density exceeding 1016 m-2.

Stability properties for a problem of light scattering in a dispersive metallic domain

<p style='text-indent:20px;'>In this work, we study the well-posedness and some stability properties of a PDE system that models the propagation of light in a metallic domain with a hole. This model takes into account the dispersive properties of the metal. It consists of a linear coupling between Maxwell's equations and a wave type system. We prove that the problem is well posed for several types of boundary conditions. Furthermore, we show that it is polynomially stable and that the exponential stability is conditional on the exponential stability of the Maxwell system.</p>

Microstructure evolution in 200-MeV Xe ion irradiated CeO2 doped with Gd2O3

The microstructure of virgin and heavy ion-irradiated Ce1–xGdxO2–x/2 with a wide range of Gd dopant concentrations (0 ≤ xGd ≤ 0.5) was evaluated by x-ray diffraction (XRD), micro-Raman spectroscopy, and transmission electron microscopy (TEM) for selected area electron diffraction (SAED) analysis and plane-view bright-field (BF) imaging of ion tracks. The Ce1–xGdxO2–x/2 samples were irradiated with 200-MeV Xe14+ ions up to fluences from 3 × 1011 to 1 × 1013 cm−2 at ambient temperature. XRD patterns of the virgin Ce1–xGdxO2–x/2 samples showed saturation of lattice parameter and relaxation of microstrain in Ce1–xGdxO2–x/2 which are attributed to the increasing Gd concentration. Moreover, micro-Raman spectroscopy and SAED patterns revealed the bixbyite (C-type) structure formation and oxygen vacancy ordering for xGd > 0.2 that is induced by dispersed C-type domains in the fluorite-structured (F-type) matrix. In the irradiated samples, asymmetric XRD peaks induced by lattice distortion were observed together with ion tracks in BF-TEM images. The radiation damage was recovered with the increase of Gd concentration. There is a rapid reduction of radiation damage cross section for xGd > 0.2 with a reduction of the C-type structure reflections in XRD and SAED patterns.

Thermoplastic vulcanizates with an integration of good mechanical performance and excellent resistance to high temperature and oil based on HNBR/TPEE

AbstractThermoplastic vulcanizates (TPVs), with a combination of excellent resilience of conventional elastomer and re‐processibility of thermoplastic, have been widely explored both in academia and industry in recent years. Herein, a new type of thermoplastic vulcanizates with good mechanical performance, excellent resistance to high temperature and oil has been successfully developed based on hydrogenated acrylonitrile butadiene rubber (HNBR) and thermoplastic polyester elastomer (TPEE) by the masterbatch procedure of dynamic vulcanization. The effect of composition ratio of rubber phase/plastic phase (R/P ratio) on the mechanical properties, rheological properties, micromorphology, thermal stability, high temperature‐ and oil‐ resistance of HNBR/TPEE TPV was systematically investigated. The results show that all HNBR/TPEE TPVs exhibit good tensile strength, low hardness, superior stretchability (≥880% elongation at break) and high elasticity (only 13% residual strain when stretched at 50% strain). Interestingly, with the increase in R/P ratio, the hardness of TPVs is decreased linearly and the elasticity increases. Besides, by combining the morphology study and rubber processing analyzer suggest that size of the dispersed rubber phase domains increases significantly as R/P ratio increases, which strengthen the rubber network, creating a better elasticity but reduces the rheological properties of TPVs. In addition, the thermogravimetric analysis shows that the thermal stability of TPV improved with the increase of R/P ratio. HNBR/TPEE TPV shows excellent high temperature‐ and oil‐ resistance after aging which is expected to be used in automotive applications.

Investigation the effect of processing condition and dispersed phase content on rheology–morphology relationship in polypropylene/polyethylene terephthalate microfibrillar composite

AbstractMorphological evolutions during the production of microfibrillar composites can be investigated by considering two main steps: (1) the melt blending in the extruder and (2) the drawing process. Deformation, coalescence and break‐up of dispersed phase droplets under shear and elongational flow fields applied in these two main steps lead to the formation of fibrillar morphology. Therefore, it can be stated that the fibrillar morphology is controlled by dispersed phase content, rheological and interfacial properties of the components as well as dispersed phase domains relaxation. In this study, the effect of dispersed phase content on the morphology of the polypropylene/polyethylene terephthalate microfibrillar composite was investigated. Also, three following processing parameters were considered to evaluate the kinetics of in‐situ formation of the microfibrils: Extruder die temperature, water bath temperature and the drawing path length. Linear and nonlinear rheological tests were used as an efficient tool to investigate the rheology–morphology relationship. Among the processing parameters studied, the drawing path length and die temperature had the most and least effect on microfibrillar morphology, respectively. By increasing the drawing path length from 20 to 30 cm, the break‐up of the fibrils and non‐uniformity in the cross section of the fibrils caused a weaker strain recovery after stress removal and also a rapid reduction of stress after cessation of steady shear flow field. Increasing the die temperature has a similar but weaker effect on the final morphology. The rheological results in the linear viscoelastic range all indicated the formation of a physical network of microfibrils within the matrix.

Enhanced higher-order modulational instability in a parity–time-symmetric fiber Bragg grating system with modified saturable nonlinearity

With the use of cubic, quintic, and septic nonlinearities, we demonstrate the influence of modified nonlinear saturation on modulational instability (MI) in a nonlinear complex parity–time (PT)-symmetric fiber Bragg grating (FBG) structure. Using a modified coupled nonlinear Schrodinger equation and linear stability analysis, we derive a dispersion relation for instability gain spectra in a complicated PT-symmetric system. Our main aim is to examine the MI in non-Kerr nonlinearities with nonlinear saturation in three PT-symmetric regimes: below threshold point, at threshold point (breaking point), and above threshold point. The occurrence of MI is known to be problematic at the PT-symmetry threshold point in a standard FBG structure (A.K. Sharma, 2014). At the same time, MI can exist in the normal group velocity dispersion domain when the modified nonlinear saturation effect is used. With the help of a modified form of saturable nonlinearity, we discovered that MI could exist in all three regimes in a complex PT-symmetric FBG structure. In anomalous group velocity dispersion alone, we found bistability behavior in a PT-symmetric FBG structure with higher-order saturable nonlinearity. In the presence of a modified nonlinear saturation effect and higher-order non-Kerr nonlinearities, we found a novel type of dynamics in the PT-symmetric FBG structure. All alterations in the photonic device bandgap directly result from changes in the refractive index of the medium caused by the interaction of PT-symmetric potential with the cubic–quintic–septic and modified form of nonlinear saturation. As a result, we provide approaches for generating and managing the MI in a complex PT-symmetric FBG structure under the influence of the modified nonlinear saturation effect.

Biodegradable blends from bacterial biopolyester PHBV and bio-based PBSA: Study of the effect of chain extender on the thermal, mechanical and morphological properties

Being aware of the global problem of plastic pollution, our society is claiming new bioplastics to replace conventional polymers. Balancing their mechanical performance is required to increase their presence in the market. Brittleness of bacterial poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) was attempted to be decreased by melt blending with flexible starch-based poly(butylene succinate-co-butylene adipate) (PBSA). An epoxy-functionalized chain extender was used to enhance interaction between both immiscible biopolyesters. Mechanical performance, morphology, rheology, and crystallization behavior of injection-molded PHBV-PBSA blends (70–30, 50–50, and 30–70 wt%) were assessed in the presence and absence of the chain extender. Crystallization of PHBV was hindered, which was reflected in the improvement of mechanical properties. When PBSA >50 %, the homogeneity of results increased within the same sample while for PHBV-PBSA 70–30 wt% the elongation was 45 % higher. During the flexural test, it changed from brittle to non-breakable. The additive did not change the type of morphology developed by each blend nor the toughening mechanisms, so impact strength was barely affected. However, it reduced the size of dispersed phase domains due to a viscosity change, improving their processability. The higher the PHBV in the blend, the higher the effect of the chain extender.