Aiming to improve the corrosion resistance of epoxy low-zinc coatings in marine environments, TiO2-MWCNTs nano-hybridized materials were prepared by sol-gel method in this study, and different contents of reinforcing phases were implanted as to improve the anticorrosive properties of epoxy low-zinc coatings. Characterization of the microscopic morphology, physical phase composition and chemical structure of the TiO2-MWCNTs materials demonstrated that the TiO2 hybridization was successful and the loading of TiO2 improved the dispersion of MWCNTs. To investigate the effect of the additive reinforcing phase on the mechanical and corrosion resistance of the coatings by characterizing the coating microscopic morphology, surface wettability, substrate adhesion, and impedance changes at different immersion times. The above results demonstrated that the epoxy composite coating had lower surface energy and 16 % larger surface contact angle compared with the pure epoxy low-zinc coating; the 0.4 wt% TiO2-MWCNTs/epoxy composite coating had the highest adhesion of 6.52 MPa. The electrochemical test results indicated that the TiO2-MWCNTs/epoxy low-zinc composite coating had the largest self-corrosion potential, the smallest self-corrosion current density of 4.538 μA/cm2, and the largest impedance of 242.3 KΩ/cm2. The addition of TiO2-MWCNTs reinforcing phase significantly extended the barrier protection time of the epoxy low zinc coating and maintained good corrosion resistance throughout the immersion cycle.
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