This work was devoted to understanding the effect of Si doping (1.27 wt%) on elastic-plastic fracture toughness (JIC) of T91 ferritic/martensitic (F/M) steel in liquid lead-bismuth eutectic (LBE, Pb44.5Bi55.5, wt%) under various parameters. The results showed that Si doping significantly promoted occurrence of liquid metal embrittlement (LME) and led to more severe degradation of fracture toughness at 350 °C, especially in oxygen-poor LBE. The LME susceptibility of T91-Si steel was found to be nearly independent on the loading speeds, while T91 F/M steel exhibited a stronger LME effect when the loading speed was decreased from 0.02 mm/min to 0.002 mm/min. Oxygen concentration had a mild effect. Detailed microstructural analyses showed that the fracture behavior of the T91-Si steel in LBE environment at 350 °C was analogous to cleavage fracture and the crack propagation was mainly transgranular. The crack wall was quite rough and locally faceted to low-index crystallographic planes of {110}. Numerous dislocations were also present in the vicinity of the crack tip. No solid evidence of diffusion of Pb and Bi into the steel bulk was discovered even at the atomic scale, which strongly suggests a crack tip surface adsorption-based LME mechanism.
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