A series of energetic polymers, poly(vinyl 2,4,6-trinitrophenylacetal)-g-polyglycidylazides (PVTNP-g-GAPs), were synthesized via cross-linking reactions of PVTNP with three different molecular weight GAPs using toluene diisocyanate as the cross-linking agent. The structures of these energetic polymers were characterized by ultraviolet visible spectra (UV–Vis), attenuated total reflectance-Fourier transform-infrared spectroscopy (ATR-FTIR), and nuclear magnetic resonance spectrometry (NMR). The glass-transition temperatures of these energetic polymers were measured with differential scanning calorimetry (DSC) method, and the results showed that all the measured energetic polymers have two distinct glass-transition temperatures. The thermal decomposition behaviors of these energetic polymers were evaluated by differential thermal analysis (DTA), thermogravimetric analysis (TGA) and thermogravimetric analysis tandem infrared spectrum (TGA-IR). The results indicated that all the measured energetic polymers have excellent resistance to thermal decomposition up to 200 °C, and the initial thermal decomposition was attributed to the breakdown of azide group. Moreover, the sensitivity properties of these energetic polymers were measured with the national military standard methods and their compatibilities with the main energetic components of 2,4,6-trinitrotoluene (TNT)-based melt-cast explosive were evaluated by using the DTA method. The results indicate that these energetic polymers have feasible mechanical sensitivities and can be safely used with TNT, cyclotetramethylene tetranitramine (HMX), 1,1-diamino-2,2-dinitroethene (FOX-7), 3-nitro-1,2,4-triazol-5-one (NTO) and 1,3,5-triamino-2,4,6-trinitrobenzene (TATB).
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