The aim of this study was to optimise spray drying process parameters of curcumin nanosuspension. Method: an I-Optimal experimental model was designed by Design Expert software including 22 experiments. The independent variables were inlet temperature (oC), pump speed (ml/minute) and weight ratio of curcumin-loaded nanoparticles and carrier and nanoparticle; the dependent variables were particle size after redispersing (nm), polydispersity index, dispersion time (second) and spray drying yield. After the optimal parameters had been verified by experiments, some quality requirements of spray-dried powders were evaluated. Then the physical and chemical properties of curcumin in spray-dried powders were studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and fourier-transform infrared spectroscopy (FT-IR). Results: the optimal parameters were established with the inlet temperature of 140oC, the pump speed of 5 ml/minute, the weight ratio of carrier and nanoparticle of 2:1. The obtained results of verification experiments were highly repeatable and were similar to the predicted ones from the software. The comparison of XRD spectra between curcumin crystal and spray-dried powders showed that curcumin in spray-dried powders existed in amorphous form. Furthermore, DSC patterns and FT-IR spectra of curcumin crystal and spray-dried powder demonstrated that there were interactions among curcumin, chitosan and lipoid S100. Conclusion: nano curcumin powders have met the quality requirements of preparation in laboratory-scale. This is a platform for further research later and eventually put into industrial-scale production.
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