Development Of Shear Bands Research Articles

Study on the nano-cutting mechanism of monocrystalline silicon material with an amorphous layer by molecular dynamics simulations

Monocrystalline silicon is prone to brittle fracture during the nano-cutting process. Surface modification through ion implantation to create an amorphous layer on monocrystalline silicon significantly enhances its processability. This paper conducted molecular dynamics simulations to deeply reveal the nanometric cutting mechanism for monocrystalline silicon with an amorphous layer. The influence of the amorphous layer on material removal, subsurface damage, cutting forces, stress distribution, and temperature profiles was analyzed and thoroughly discussed. The calculating results reveal that primary material removal mode transitions from shearing to extrusion under the influence of the amorphous layer. The presence of an amorphous layer can efficiently reduce stress concentration and defects in the nanometric machining process. When the thickness of the amorphous layer equals the cutting depth of the tool, subsurface damage is reduced to approximately 2 nm, indicating that an optimal surface quality is achieved. When the thickness of the amorphous layer reaches more than cutting depth, the hydrostatic stress of the monocrystalline silicon part is significantly lower than the phase transition threshold of 12 GPa, which greatly reduces the occurrence of phase transition. Furthermore, the formation and evolution of shear bands are the primary reasons for the fluctuations in cutting force. The cutting temperature is closely related to structural transformations. The heat generated by shear slip in monocrystalline silicon material is higher than the heat generated by plastic deformation of material in the amorphous layer. Moreover, the heat energy produced by plastic deformation of amorphous layer atoms exceeds that generated by structural transformation of monocrystalline silicon atoms. This work reveals the nanometric cutting behavior of the monocrystalline silicon material with amorphous layer surfaces based on phase transformation. It can provide effective references for the preparation of amorphous layer thickness and selection of cutting parameters in nanometric cutting process of the monocrystalline silicon with amorphous layer surfaces.

Strain localization and shear band evolution of CO 2 -bearing sediments

Strain localization and shear band evolution of CO ₂ -bearing sediments

Stability discussion and application study of pseudo-corner models

Accurate plastic flow modelling under complex working conditions is crucial for metal deformation simulations. Recently, some advanced pseudo-corner models have been developed to describe corner effects and analyze strain localization problems. The present work consists of three parts. The first part discusses the intrinsic stability of the pseudo-corner model class, which forms the premise of application analysis. The second part applies the pseudo-corner models and the associated flow rule (AFR) to buckling onset estimation, plastic post-buckling analysis and shear band analysis. The experimental conditions are strictly reproduced and the optimal model parameters are determined. The results reveal that the pseudo-corner models and AFR are indistinguishable in the buckling onset estimation. AFR overestimates the post-buckling strength of circular tubes under axial compression, and cannot reproduce the shear band development during sheet bending; while the pseudo-corner models have better prediction performance in both scenarios. The results also suggest that the parameter values of pseudo-corner models are apparently inconsistent in the above two types of problems. Then in the third part, two representative influencing factors including strain gradient plasticity and initial imperfections are discussed, and this inconsistency is finally attributed to the shortwave surface defect which however is usually neglected by previous studies.

Numerical Study on the Development of Adiabatic Shear Bands During High Strain-Rate Compression of AISI 1045 Steel: A Comparative Analysis Between Plane-Strain and Axisymmetric Problems.

This work studies numerically the development of adiabatic shear banding (ASB) during high strain-rate compression of AISI 1045 steel. Plane strain and cylindrical axisymmetric compressions are simulated in LS-DYNA, considering rectangular and cylindrical steel samples, respectively. Also, a parametric analysis in height-to-base ratio is conducted in order to evaluate the effect of geometry and dimensional ratio of the sample on ASB formation. Doubly structural-thermal-damage coupled finite element models are developed for the numerical simulations, implementing the thermo-viscoplastic Modified Johnson-Cook constitutive relation and damage criterion, while further damage-equivalent stress and strain fields are introduced for the damage coupling. The simulations revealed that plane strain compression promotes more ASB formation, providing lower critical strain for ASB initiation and wider and stronger ASBs compared with axisymmetric compression. Further, X-shaped ASBs initially form during plane strain compression, while as deformation increases, they transform into S-shaped ASBs in contrast to axisymmetric compression, where parabolic ASBs are developed. Also, a lower height-to-base ratio leads to greater ASB propensity, reducing critical strain in axisymmetric compression. Finally, thermal softening is found to precede damage softening and dominate the ASB genesis and its early evolution, while in contrast damage softening drives later ASB evolution and its transition to fracture.

Growth of thermoplastic shear band

Shear localization is a fundamental and widely observed non-equilibrium phenomenon in metallic materials subjected to impulsive loadings. Despite extensive research over several decades, the evolution of shear bands still remains poorly understood. In this study, we propose a two-stage model to describe the evolution of thermoplastic shear band, where the effects of strain hardening, strain-rate hardening, and thermal softening are involved. Our analysis reveals that the growth of thermoplastic shear band is derived by the competition between momentum diffusion and thermal diffusion processes, which is controlled by the solid-state equivalent of the Prandtl number. By incorporating these factors into our model, we find that the presence of hardening effect retards the evolution of shear bands, resulting in a wider shear band and increased dissipation of energy. Theoretical calculation results of shear bandwidth, shear band strain, propagation velocity, process zone geometry and dimensions, critical dissipation energy, shear band toughness, and shear band spacing are well consistent with available experimental data. Additionally, we explore the potential transition to turbulence controlled by Reynolds number within shear bands and investigate the influence of the Taylor-Quinney coefficient on the evolution of shear bands. These findings are expected to offer valuable insights into the mechanism of shear band evolution.

The Evolution of Dilatant Shear Bands in High-Pressure Die Casting for Al-Si Alloys

Bands of interdendritic porosity and positive macrosegregation are commonly observed in pressure die castings, with previous studies demonstrating their close relation to dilatant shear bands in granular materials. Despite recent technological developments, the micromechanism governing dilatancy in the high-pressure die casting (HPDC) process for alloys between liquid and solid temperature regions is still not fully understood. To investigate the influence of fluid flow and the size of externally solidified crystals (ESCs) on the evolution of dilatant shear bands in HPDC, various filling velocities were trialled to produce HPDC samples of Al8SiMnMg alloys. This study demonstrates that crystal fragmentation is accompanied by a decrease in dilatational concentration, producing an indistinct shear band. Once crystal fragmentation stagnates, the enhanced deformation rate associated with a further increase in filling velocity (from 2.2 ms−1 to 4.6 ms−1) localizes dilatancy into a highly concentrated shear band. The optimal piston velocity is 3.6 ms−1, under which the average ESC size reaches the minimum, and the average yield stress and overall product of strength and elongation reach the maximum values of 144.6 MPa and 3.664 GPa%, respectively. By adopting the concept of force chain buckling in granular media, the evolution of dilatant shear bands in equiaxed solidifying alloys can be adequately explained based on further verification with DEM-type modeling in OpenFOAM. Three mechanisms for ESC-enhanced dilation are presented, elucidating previous reports relating the presence of ESCs to the subsequent shear band characteristics. By applying the physics of granular materials to equiaxed solidifying alloys, unique opportunities are presented for process optimization and microstructural modeling in HPDC.

The effect of cavity shape on critical high-temperature regions formation pattern and structural evolution difference in explosive particle bed

The occurrence of critical high-temperature regions within explosives is a crucial factor in initiating combustion and explosion. The primary causes of hot regions in cavity-containing explosives are dissipative processes occurring inside the explosive or at its interface, such as shear, friction, viscosity, plasticity, and heat transfer. Currently, there is limited research on the generation and dissipation mechanisms of critical high-temperature regions in cavity-containing explosives during impacts, based on the mesoscale analysis that describes particle motion. In this study, a model based on the discrete element method is employed allowing for an accurate analysis of the dynamic and thermodynamic processes among particles, which systematically considers the shear history between particles, elastoplastic collisions, and heat transfer between particles. The temporal evolution of particle temperature and dissipated work contours during the impact process of explosives with different cavity shapes is analyzed. Explosives with cavities undergo three stages during the impact process: the formation of the trapezoidal high-temperature region, cavity collapse, and dispersion of the particle bed, ultimately leading to the formation of two main critical high-temperature regions: near the cavity and near the wall. The temperature rise of hot particles near the wall can be roughly divided into two stages, and the temperature rise mechanisms are different. Initially, the temperature rise is primarily attributed to plastic dissipation of hot particles, and the same initial impact velocity results in the same temperature rise. During the cavity collapsing, continuous momentum transfer occurs between the hot particles near the wall and the particles in the high-temperature shear bands, deeply influencing the development of the high-temperature shear bands through the movement of the hot particles near the cavity. Therefore, the different collapse modes of hot particles near cavities of different shapes lead to differences in the later temperature evolution of the hot particles near the wall. The unique aggregation processes of hot particles near cavities of various shapes result in distinct high-temperature region morphologies: circular cavity exhibits approximate “——” shape, triangular cavity displays arch shape, and inverted triangular cavity presents “M” shape. Significantly, a new mechanism resulting from the interaction of two opposing “jet “flows for the formation of higher-temperature hot regions near the circular cavity has been discovered.

Critical state uniqueness of dense granular materials using discrete element method in conjunction with flexible membrane boundary

An explanation of the meso-mechanism of sand granular materials for the uniqueness of critical state is presented by means of the discrete element method (DEM) under flexible boundary loading conditions. A series triaxial drainage shear test (DEM simulations), in conjunction with the flexible boundary technique, of were performed for sand samples subjected to various physical states and with different particle size distributions. After carefully investigating the critical status of the results of the numerical calculation, the macroscopic failure modes and shear band evolution of sand, as well as the velocity vector field due to different initial states, were explored and classified. Furthermore, the evaluation rules and discrepancies between overall void ratios of the specimen and local void ratios within the shear band under the critical state were recorded and analyzed. The results proved that a sample with a small void tends to form a shear band, and the rotation of the particles in the non-shear zone is negligible. Conversely, sandy soil with large initial void ratios exhibited limited development of significant shear bands, and the change in void ratios within the shear region and the non-shear area are not significant. Interestingly, the particle-size distribution exerts minimal influence on the evolution rule which the void ratio converges within the shear band and diverges outside the shear region for both multi-stage and single-stage specimens. The void ratio within the shear band and deviator stress ratio tend to exhibit consistently for the same specimen with different initial physical states, thereby distinguishing the critical state. There is a significantly higher change in void ratio within the shear band compared to outside of it, yet it remains stable within a relatively similar range. Additionally, the invariant of the fabric tensor used to describe the critical state characteristics also demonstrates a high degree of consistency within the shear band. These findings strongly indicate that the critical state exists within the shear failure surface and is highly likely to be unique.

Experimental and crystal plasticity finite element study of dynamic shear behavior of CoCrNiSi0.3 medium-entropy alloy

Single-phase CrCoNi-based medium-entropy alloys (MEAs) have garnered considerable attention as a promising class of metallic materials. However, despite this growing interest, the dynamic mechanical response of CrCoNi-based MEAs at high strain rate remains controversial. The dynamic shear mechanical behavior of CoCrNiSi0.3 was characterized through Hopkinson-bar experiment utilizing hat-shaped specimen. In this study, a damage model based on the maximum shear strain of each slip system was chosen to describe the damage initiation and evolution. Combined with this micro-scale damage and dislocation density-based crystal plasticity theory, two constitutive models were proposed to perform predictions of the dynamic shear behavior of CoCrNiSi0.3. The strain rate effect, adiabatic temperature rising, damage evolution, and twin volume fraction during dynamic shear deformation were tracked by investigating the influence of resolved shear stress, dislocation density, texture evolution, and twinning systems shear strain. The presented model effectively predicts the deformation state of specimen, the formation and evolution of Adiabatic Shear Bands (ASBs), and the variations in strain rate and temperature at different locations within the shear region. Adiabatic Shear Bands and texture evolution are caused by the local dislocation density rising and misorientation distributions.

Confinement effect of geocell on the mechanical characteristics of reinforced sand subgrade

Geocell has a confinement effect, limiting the deformation of soil and enhancing the strength of reinforced soil, and has a wide range of application prospects in traffic transportation subgrade engineering. To investigate the confinement effect of geocell on the mechanical characteristics of reinforced sand subgrade, this paper analyzes the macro-mechanical properties of reinforced sand subgrade using triaxial tests, investigates the micro-reinforcement mechanism employing discrete element method (DEM)-based simulations. The potential macro–micro linkages are studied. The experimental results revealed that the volumetric strain of the geocell-reinforced samples increased with the material’s elastic modulus, exhibiting a shear shrinkage phenomenon. The deformation pattern of the reinforced samples presented “segmental deformation,” which differed from that of the unreinforced sand samples. The geocell enhanced the cohesion intercept of the sand samples while having a minimal impact on friction angle. Through the analysis of numerical simulation results, it was found that the geocell constrained the displacement of the soil particles, altering the shear band development trend of the sample and resulting in “segmental deformation”. The geocell facilitated the concentration of force chains, enhancing their stability and resulting in improving the strength in the macro. Additionally, it was observed that the confinement effect of the geocell significantly reduced the fabric and force anisotropy of the granular soil, promoting consistent vertical alignment of force chains. This, in turn, enhanced the vertical force transmission capacity of the sample, explaining the micro-mechanism by which the confinement effect of the geocell increases the peak shear strength of the samples.

Analysis on shear band development under large strain torsion of amorphous glassy polymers

Unlike the shear band development of metals generally regarded as the precursor to failure, the shear banding process in amorphous glassy polymers is known to influence both the strengthening and fracturing behaviors. Complementary to the previous experimental work in the literature on the shear band development under torsion under limited cases, the finite element (FE) analysis has been conducted to investigate the general shear banding behaviors in terms of the initiation and propagation in more detail. The FE model has been established by incorporating the Boyce-Parks-Argon (BPA) constitutive model with the full-network modification via a user material subroutine in ABAQUS. A series of nondimensional quantities were used to discuss the mesh sensitivity and the effects of predefined imperfections, specimen geometry, and torsion mode. Besides, by altering the extents of the intrinsic material softening and the strain hardening, the shear banding behaviors of typical materials under typical temperature and strain rate conditions are equivalently investigated. The validity of the simulation has been qualitatively validated by directly comparing with the experimental results from the literature.

Enhancing mechanical properties of Al-Zn-Mg-Cu alloys: The impact of high strain rate compression and subsequent heat treatment on microstructural evolution

This study presents a comprehensive examination of the Al-Zn-Mg-Cu alloy, focusing on the effects of high strain rate dynamic compression and heat treatment on its performance. The research aimed to understand the underlying microstructural mechanisms contributing to the enhanced mechanical properties of the alloy, which is critical for applications in aerospace and automotive industries. High strain rate dynamic compression tests, conducted at 3.0 × 1000 s−1, revealed a significant increase in both yield strength and ultimate compression strength of the Al alloy, which was accompanied by a increase in hardness. Post-compression microstructural analyses utilizing transmission electron microscopy and scanning- transmission electron microscopy indicated that significant changes occurred during testing. Key findings include the development of micro shear bands, alterations in the size and distribution of precipitates, and the emergence of new plate-like precipitate formations. Subsequent T6 heat treatment led to further microstructural evolution, particularly impacting the volume fraction and size of η' precipitates. The study highlights the crucial role of dislocation-precipitate interactions, where dislocations are effectively pinned by precipitates, thereby contributing significantly to the material's strength. These results demonstrate the potential of high strain rate dynamic compression coupled with heat treatment as a method to significantly enhance the mechanical properties of Al-Zn-Mg-Cu alloys. Overall, the findings provide valuable insights into the optimization of this alloy for high-performance applications, emphasizing the importance of controlled microstructural engineering.

Role of {332} twinning on adiabatic shear behavior during dynamic loading in β-type Ti–15Mo alloy

The microstructural evolution and formation mechanism of the adiabatic shear band (ASB) in {332}<113> twinning-induced plasticity (TWIP) Ti–15Mo alloy were investigated by applying stopper rings in a split Hopkinson pressure bar apparatus. Accompanied by activation of numerous {332}<113> twins, ASB consisting of elongated fine-grains initiated in the dynamically compressed sample with 0.28 true strain. Multiple twins adjacent to the ASB region were severely distorted and refined along the shear direction. Further deformation led to refinement of elongated twins into elongated subgrains, then some of them were subdivided into equiaxed fine-grains. The morphology of the fine-grains within the ASB underwent a complete transition from elongated to equiaxed as the strain increased to 0.33. The equiaxed fine-grains exhibited a random distribution of orientation, which was regarded as the result of dynamic recrystallization. The formation of equiaxed fine-grains was found to obey rotational dynamic recrystallization mechanism through the thermodynamic and kinetic calculations.

Shear localization as a damage mechanism in pore collapse under shock compression

The effect of porosity in shock-compressed materials is widely studied in the literature, accounting for its contribution to the materials' compressibility and to shock attenuation. Yet, the role of porosity in damage or failure under shock compression is limitedly addressed. In this work, shear localization resulting from pore collapse is studied, in potential relation to damage and failure under shock compression. Ti-6Al-4V specimens, with cylindrical and spherical pores, were manufactured using additive manufacturing (AM), and a soft catch set-up was used to enable post-mortem analysis of the impacted specimens. Under plate impact experiments, at shock pressures of 3–8 GPa, the 1–2 mm voids demonstrated collapse, followed by the evolution of shear bands (SB), emanating from the pore's surface. Samples with multiple pores were also tested to examine the interaction of shear bands between adjacent pores, to coalesce to larger damage surfaces. Varying the impact velocity and corresponding impact pressures, protracted states of SB evolution were studied. Numerical simulations using a material damage model reproduced many of the experimentally demonstrated phenomena. The presented results suggest evidence that shear localization around pores could be a damage mechanism under shock compression, identified as a threshold effect, making it a significant mechanism to be well characterized. The applicability of this mechanism is examined in relation to damage behavior under shock compression, extrapolating the experimental findings to μm-sized pores at high pressures.

Numerical modeling of shear band effect on Goss grain recrystallization in electrical steels: Crystal plasticity finite element and phase field modeling

This study investigates the effect of shear band evolution on the nucleation of Goss {110}<001> texture during the primary recrystallization of 3.24 wt% Si grain-oriented electrical steel. Nucleation at the early stage of primary recrystallization of the steel is explored both experimentally and numerically. The experimental approach involves cold rolling the steel specimens to obtain a thickness reduction ratio of 76 % and then applying heat treatment to them at 600 °C for less than 1 min. The numerical simulation employes crystal plasticity (CP) finite element model (FEM) to simulate the plastic deformation induced by the dislocation slips on predefined slip systems and non-crystallographic shear bands during cold rolling. Based on the CPFEM results, the generalized strain energy release maximization (GSERM) model is used to predict the preferential orientation probability of recrystallized nuclei for the steel by considering shear band formation. Subsequently, the microstructure evolution during the early stage of primary recrystallization of the steel is simulated using the phase field model (PFM). The developed CP model successfully predicted shear band activation and evolution in the γ-fibers centered on the {111}<112> texture component. The model also demonstrated that shear bands would be the preferred nucleation sites at the early stage of primary recrystallization because of their high stored energy. Moreover, by coupling with the GSERM model, the PFM could reproduce the nucleation of Goss grains at the beginning of primary recrystallization in shear bands.

Shear bands and interface-affected-zone enabled high strength and ductility in heterogeneous laminate-Cu

The rapid development of shear bands (SBs) in nanocrystalline Cu is prone to lead to structural failure, while coarse crystalline Cu with high strain hardening capacity can effectively inhibit the growth of SBs. Heterogeneous laminate (HL) has a structure of alternating soft and hard domains, which dramatically increases ductility while reducing strength loss. In this work, molecular dynamics (MD) simulations revealed how SBs in the HL-Cu during the stable plastic flow stage (the applied strain of 10 ∼ 20 %) strengthen the material. It is suggested that when SBs are uniformly and densely distributed in the structure, the strain gradient strengthening effect in the neighboring regions is significantly increased. Moreover, the efficiency of strain hardening can be maximized when the width of the interface-affected-zone (Defined as the region where a significant linear change in strain occurs, i.e., a strain gradient exists, located at the junction of the soft and hard domains.) caused by the uneven distribution of geometrically necessary dislocations (GNDs) is exactly the same as the layer thickness. The results show that the strength of HL can be increased by more than 14 % by reducing the layer thickness by half.

Mechanical processing and thermal stability of the equiatomic high entropy alloy TiVZrNbHf under vacuum and hydrogen pressure

This study investigates the potential of nanostructuring the equiatomic high entropy alloy TiVZrNbHf by high-pressure torsion to improve its already promising hydrogen absorption properties. The detailed microstructural analysis of the material after processing demonstrates that a homogenous single-phase nanocrystalline structure can be obtained despite shear band development. Due to the metastable character of many high entropy alloys, this analysis was complemented by investigating the thermal stability of the alloy under both vacuum and hydrogen pressure. For the latter, the material was characterized via in situ X-ray diffraction during hydrogen charging at 500 °C, giving a detailed insight into the phase evolution during initial absorption and subsequent cycling. These experiments evidenced the inherent metastability of TiVZrNbHf, which resulted in its decomposition into a bcc, hcp, and C14 Laves phase under both vacuum and hydrogen atmospheres. Despite decomposition, the material retained its nanocrystalline structure under hydrogen pressure, presumably due to hydride formation, while significant grain growth occurred under vacuum. These findings deepen the understanding of the deformation and hydrogen charging behavior of this promising high entropy alloy, suggesting an approach for engineering such alloys for enhanced stability and performance, particularly in solid-state hydrogen storage applications.

Influence of high-strain-rate compression and subsequent heat treatment on (TiNbZr)89(AlTa)11 refractory high-entropy alloys: Dynamic-mechanical behavior and microstructural changes

This study explored the dynamic-mechanical behavior of a novel low-density (TiNbZr)89(AlTa)11 refractory high-entropy alloy (RHEA) across strain rates ranging from 1.0 × 103 to 3.5 × 103 s−1. A significant increase in the yield and ultimate compressive strengths with rising strain rates up to 3.0 × 103 s−1 was observed and attributed to enhanced dislocation activities and stress-induced microstructural transformations. The formation of the B2 phase and Zr5Al3 precipitates was found to be crucial in bolstering the alloy strength at high strain rates. Beyond strain rates of 3.0 × 103 s−1, a decrease in strength occurred due to thermal softening and strain localization. Microstructural analyses at 3.5 × 103 s−1 revealed grain refinement, the development of micro shear bands, and dislocation tangles, which were indicative of dynamic recrystallization. Besides, the findings also revealed that the post-dynamic compression heat treatment further enhanced the hardness and microstructural stability of the alloy. These results highlight the potential of the (TiNbZr)89(AlTa)11 RHEA for applications requiring materials with high strength-to-weight ratios, particularly in dynamically loaded environments. It is expected that the results of this study will further advance our fundamental understanding of the behavior of RHEAs under extreme conditions, thereby opening new avenues for material innovation.

A systematic and precise study of deformed Zr52.5Cu17.9Ni14.6Al10Ti5 BMGs for notable shear bands towards better global plasticity

Zr52.5Cu17.9Ni14.6Al10Ti5 (Vit 105) bulk metallic glasses with varying deformation strains (1.6, 4.5, 6.6, 8.7, 10.8, and 12.5 %) were subjected to compressive deformation. The evolution of shear bands was systematically and mathematically conducted to investigate the impacts of largest plastic strains. It was observed that the average length of shear steps per unit area of surface increased with increasing plastic strain. The protruded areas exhibited non-uniform heights, which appeared to gradually extend as the plastic strain was increased. Mathematical formulation was employed to calculate the contribution of individual shear bands to the total strain, aiming to explore the microstructure and mechanical features of BMGs. This approach provided insights into the relationship between atomic-scale structure, local dynamics, and macroscopic mechanical behavior. Moreover, the contribution of shear bands to normal strain along with the assessment of congruent results for normal strain originating from shear bands were evaluated for attaining better global plasticity.

Shear band mediated microstructure in an accumulative roll bonded α-brass alloy during strain path changes and annealing

Strain path changes of the accumulative roll bonded 90Cu–10Zn brass and its influence on the shear band structure is the aim of the present study. The effect of post-annealing was also studied in terms of shear bands and texture development. By changing the strain path, the shape of the shear bands has been changed and the material showed two different configurations of shear bands following deformation. Moreover, the XRD-based textural investigations elucidated similarities for the strain paths with similar shear bands. After annealing, a complete restoration occurred for all paths also entailed identical mechanical properties. The development of dual grain size after annealing can also be correlated to the shear band evolution. However, the textural variations for the annealed brass confirmed a textural complexity in shear-banded brass.