Deposition Of Protective Coatings Research Articles

Research progress on the preparation of irradiation-resistant coating based on PVD technology

Nuclear energy is essential for the future development of countries. However, both structural and functional components of nuclear power equipment are facing severe challenges of nuclear irradiation damage after experiencing irradiation growth and irradiation creep. How to avoid irradiation damage to nuclear power equipment has become a hotspot in international research and development of surface protection technology. Deposition of protective coatings on the underlying object surface or in bulk materials has been considered as a near-term solution to enhanc functional components. Different substrate materials are selected according to other service conditions within the reactor. Suitable material selection combined with relevant optimization can significantly increase the service life of materials. This review summarizes recent research on several categories of anti-irradiation coatings prepared by physical vapor deposition technology for current industrial applications. These includes metallic, ceramic, composite and high entropy alloy coatings. The review endeavors to impart a thorough understanding of the properties of these selected anti-irradiation coatings, from the fundamental aspects of their substrate materials to their practical applications across diverse settings. It explores not only the current research progress but also the potential avenues for future advancements. Additionally, the intricate relationships between coating formulations, their resistance to irradiation, and their ultimate performance in various environments are illuminated in this paper.

Oxidation behavior of Ti2AlC MAX phase-based coating on a γ-TiAl alloy TiAl48-2-2 produced by DC magnetron sputtering

The application of intermetallic γ-TiAl-based alloys is limited by the deterioration in strength and creep resistance as well as reduction in oxidation resistance above 750 °C. The deposition of protective coatings is a promising opportunity to enhance the oxidation resistance or the lifetime with regard to the sustainability by several orders of magnitude. Moreover, additive manufacturing processes could enable the production of components with more complex geometries in the future. Thus, designs of γ-TiAl turbine blades with internal cooling systems could be feasible in the near future. In this context, the deposition of thermal barrier coatings and, therefore, oxidation protective bond coatings became important. MAX phases are of increasing interest as coating materials for high temperature applications due to their unique combination of metallic and ceramic properties. Especially the alumina forming MAX phases such as Cr2AlC, Ti2AlC or Ti2AlN are promising coating materials.In the present work a Ti2AlC MAX-phase based coating was deposited by DC magnetron sputtering. Using three pure elemental target materials - Ti, Al and C and a two-fold rotation, a homogenous all-around coating was applied on the γ-TiAl alloy TiAl48-2-2 with a coating thickness of 10 μm. After the deposition process the stochiometric Ti2AlC coating was X-ray amorphous, therefore a post-heat treatment at 800 °C for 1 h was performed to achieve the desired hexagonal phase. Finally, the MAX-phase coated TiAl48-2-2 alloy was subjected to a cyclic oxidation test at 850 °C in laboratory air. The Ti2AlC MAX-phase coated TiAl48-2-2 alloy exhibits an excellent oxidation behavior, due to the formation of a thermally grown alumina top layer with the desired hexagonal Ti2AlC MAX-phase below. Extensive TEM analyses also showed the dependence of Al2O3 formation on post-heat treatment. θ-Al2O3 with a lower protective effect and the concomitant formation of TiN under the TGO was observed with post-heat treatment in Ar, while post-heat treatment in air lead to the formation of a protective α-Al2O3 layer.

Influence of the Surface Quality of Substrates during Electrospark Deposition

The deposition of protective coatings can significantly improve the corrosion resistance and tribotechnical behavior of the surface of metal parts. Surface preparation before a coating deposition increases the cost per unit area of coating. Substrates were prepared from steel St3 with the sur-face roughness Ra from 0.01 to 0.597 µm, as well as with a rust layer, and the electrospark deposition (ESD) of a Cr-Fe-Cu coating was carried out. The conducted studies lead to the conclusion that the initial surface roughness of St3 steel in the Ra range from 0.01 to 0.597 µm does not affect the material deposition nature during ESD and the structure of the deposited coatings. This is unambiguously confirmed by the data on oxidation resistance and tribological behavior of coatings. With this in mind, it can be concluded that the method of ESD with a non-localized electrode with the addition of chromium powder provides high reproducibility of the deposited coatings. ESD can clean the rust layer to some extent, but it is not possible to completely get rid of it, and large pores are present in the formed coating. This was reflected in a significant decrease in the oxidation resistance and the wear resistance of the coatings.

Review on performance of chromium-coated zirconium and its failure mechanisms

The conventional Zircaloy cladding may react with coolant in light water reactors and elicit severe accident at high temperature, which constraint the safe and efficient development of nuclear energy. To avoid the tragedy happened in Fukushima, the concept of Accident Tolerant Fuel (ATF) was developed around the globe to secure the steady operation for nuclear power plants. As a short-term solution, deposition of protective coatings upon the cladding tubes are proved to be effective. Among the coatings, Chromium is one of the most outstanding choices. This paper reviews the recent study results about the performance and failure mechanisms of Cr-coated Zr cladding, including mechanical, irradiation, high-temperature oxidation tests, etc. under normal and/or accident conditions. The experiments and tests collectively suggest that Cr coating possesses excellent comprehensive properties for integrity protection of claddings and provides a promising future of the commercial application in reactor cores. Finally, this review proposes ambiguities and questions needed to be analyzed and clarified in future works.

Current Downhole Corrosion Control Solutions and Trends in the Oil and Gas Industry: A Review.

In the oil and gas industry, the presence of aggressive fluids and gases can cause serious corrosion problems. Multiple solutions have been introduced to the industry to minimize corrosion occurrence probability in recent years. They include cathodic protection, utilization of advanced metallic grades, injection of corrosion inhibitors, replacement of the metal parts with composite solutions, and deposition of protective coatings. This paper will review the advances and developments in the design of corrosion protection solutions. The publication highlights crucial challenges in the oil and gas industry to be solved upon the development of corrosion protection methods. According to the stated challenges, existing protective systems are summarized with emphasis on the features that are essential for oil and gas production. Qualification of corrosion protection performance based on international industrial standards will be depicted in detail for each type of corrosion protection system. Forthcoming challenges for the engineering of next-generation materials for corrosion mitigation are discussed to highlight the trends and forecasts of emerging technology development. We will also discuss the advances in nanomaterial and smart material development, enhanced ecological regulations, and applications of complex multifunctional solutions for corrosion mitigation which have become of great importance in recent decades.

Технології ремонту катодного вузла електронно-променевої гармати із застосуванням електронно-променевого зварювання

Automatic Welding, 2023, №01. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Застосування зварювальних адитивних технологій при виготовленні металевих деталей складної форми (Огляд)

Automatic Welding, 2023, №01. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Вплив частоти зовнішнього електромагнітного поля на структуру зварних з’єднань сталі 09Г2С

Automatic Welding, 2023, №01. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Високочастотне обладнання для зварювання живих тканин (Огляд)

Automatic Welding, 2023, №01. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Дослідження структури з’єднань рейок марки R260МN при контактно-стиковому зварюванні

Automatic Welding, 2023, №01. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Методи запобігання ефекту екранування напружень в системі імплантат–кістка (Огляд)

Automatic Welding, 2023, №01. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Сучасні моделі утворення зварних з’єднань полімерних матеріалів (Огляд)

Automatic Welding, 2023, №01. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Особливості зварювання висококонцентрованими джерелами нагрівання міцних сплавів на основі алюмінію і берилію (Огляд)

Automatic Welding, 2022, №12. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Зміцнення зварних конструкцій зі сталі 25ХГНМТ обробкою імпульсним бар’єрним розрядом

Automatic Welding, 2022, №12. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Вплив термічної обробки на підвищення механічних властивостей зварних з’єднань економнолегованого титанового сплаву Ti–2,8Al–5,1Mo–4,9Fe

Automatic Welding, 2022, №12. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Основні напрями досліджень і розробок у галузі зварювання наукових центрів та провідних виробників зварювальної техніки

Automatic Welding, 2022, №12. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Отримання паяних з’єднань з нітинолу (Огляд)

Automatic Welding, 2022, №12. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Корозійна тривкість плазмових покриттів на основі композиційних порошків з інтерметалідом FeAl

Automatic Welding, 2022, №12. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Зварювання алюмінієвого сплаву Д16 плавким електродом з мікролегуванням металу шва

Automatic Welding, 2022, №12. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.

Вплив попередньої активації порошку TiAl на процес механохімічного синтезу інтерметаліду (Fe, Ti)3Al

Automatic Welding, 2022, №11. Journal «AVTOMATICHESKAYA SVARKA» Monthly scientific-technical and production journal. ISSN: 0005-111X, Since 1948. Russian version of «The PATON Welding Journal» Text in Russian, contents and summaries in English. The Journal presents a wide range of scientific-technical and promotion information in the field of technologies, equipment and materials for welding, surfacing, brazing, and deposition of protective coatings.