This paper addresses the issues of coupling and disturbances in a dual-tank water level control system within the context of process control in chemical water treatment at industrial facilities. In response to these challenges, a Layered Composite Decoupling Control system based on the Regional Dynamic Sparrow Search Algorithm (RDSSA-LCDC) is proposed. The utilization of an enhanced Regionally Dynamic Sparrow Search Algorithm (RDSSA) addresses the pitfalls of the Sparrow Search Algorithm (SSA), such as susceptibility to local optima and inadequate precision. RDSSA is employed for the parameter tuning of the system’s PID controller. Structurally, it incorporates a Hierarchical Composite Decoupling Control (LCDC) strategy, initially establishing a forward channel to construct an inner-layer decoupling model employing pre-feedback to rectify the lower-level system’s inputs, thereby mitigating inter-branch coupling. Subsequently, it develops an improved disturbance observer model based on pseudo-inverse compensation in the feedback channel, addressing conventional disturbance observer biases, and observing and suppressing system coupling and disturbances. Finally, within the dual-tank water level control system, various control schemes are simulated and compared, affirming the approach’s commendable decoupling, responsiveness, and disturbance rejection performance.
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