The vibration signals of rolling bearings are mixed with a variety of noises and a variety of faults which are coupled to each other, and which make the fault frequencies interfere with each other. This in turn leads to difficulty of accurate extraction of the features of composite faults. Therefore, it is necessary not only to suppress the noise of vibration signals but also to separate and extract the features of compound faults. A compound fault feature extraction method based on improved particle swarm optimization (IPSO) algorithm optimized maximum correlation kurtosis deconvolution (MCKD), improved variational mode decomposition (IVMD) and cyclic autocorrelation function (CAF), named IPSO-MCKD-IVMD-CAF is proposed. Firstly, the parameters of MCKD are selected adaptively by the IPSO, and the original signal is pre-processed by the parameterized MCKD. Secondly, the IVMD is utilized to decompose the signal, several intrinsic mode functions (IMFs) are obtained, the kurtosis and correlation coefficients of each IMF component are calculated. Finally, appropriate IMF components are selected by kurtosis and correlation coefficient to be superimposed into the reconstructed signals, and the reconstructed signals are analyzed by CAF. The proposed method has been successfully applied in simulation and measured vibration signal analysis, and the features of compound faults can be separated and extracted with high accuracy. The IPSO algorithm shortens the optimization time, and the IVMD solves the parameter selection problem. The analysis results of simulation case and measured data show the advantages of the proposed method IPSO-MCKD-IVMD-CAF. Compared to existing methods, the proposed method not only increases the accuracy of compound fault feature extraction, but also has a very good performance on the separation and extraction of compound fault features. More importantly, the improved algorithm reduces the computational complexity.
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