The influence of Au catalyst microstructure on the crystallization behavior of Ge thin films obtained by Au-induced crystallization method is studied. By improving the Au catalyst crystallinity by pre-annealing, the hole mobility of Ge thin film crystallized at 200°C is improved to nearly 150 cm2/Vs thanks to the increase in Ge grain size, which is fairly high for a Ge film as thin as 10 nm. It is found that the increase in Ge grain size originates from the recrystallization process at deep subeutectic temperature. This is attributed to the existence of a metastable AuGe alloy phase surrounding crystalline Ge, which is kinetically stabilized by a continuous flow of Ge atoms through the alloy phase and realizes a solution-like growth. The process using a kinetically stabilized metastable phase will open up the possibility to realize a novel cost-effective and low-temperature process to fabricate high-performance semiconductor devices on plastic substrates.
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