The onboard supercritical CO2 closed Brayton cycle (SCBC) has established an effective thermal management pathway for hypersonic vehicles operating at high Mach numbers. A Printed Circuit Heat Exchanger (PCHE) is employed within the cycle system to facilitate heat transfer between fuel and carbon dioxide, with its thermo-hydraulic characteristics significantly impacting both power generation and propulsion performance. Given the insufficient research on the flow and heat transfer of hydrocarbon fuels in PCHEs, this study aims to experimentally address the gaps in understanding transition flow for supercritical hydrocarbon fuels, particularly within semi-circular microchannels. We conducted experiments on the flow transitions using a specially designed test piece with a diameter of 1 mm, replicating the PCHE channel characteristics. The experimental Reynolds number range from 300 to 8300 spans laminar, transition, and turbulent flow regimes. Friction factors for n-decane are obtained under adiabatic and heated conditions. The results validate the nomenclature of the quasi-turbulent region and reveal that the critical Reynolds numbers for the transitional, quasi-turbulent and hydraulic smooth turbulent regions under adiabatic conditions are 2200, 2440 and 2980, respectively. A reduction in friction drag attributed to boundary layer viscosity is observed to alter the friction factor under heating conditions, while heating influences both the onset and termination of the transition region, but does not affect its width. Classical correlations are compared with the experimental results, and new empirical correlations for both adiabatic and non-adiabatic conditions are developed, showing superior predictive accuracy compared to existing models. This provides a reliable tool for the engineering design of heat exchangers in the onboard thermal manage systems.
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