Crack Initiation Energy Research Articles

Temperature dependence of the deformation behavior and mechanical properties of a Fe–Mn–Al–C low-density steel for cryogenic application

The temperature dependence of the deformation behavior and mechanical properties of a Fe–20Mn–6Al-0.6C-0.15Si austenitic low-density steel was studied by tensile test and Charpy impact test at −196 °C, −77 °C and room temperature (RT), followed by microstructure analyses. The results indicate that the decreased tensile temperature, which is corresponding to reduced stacking fault energy (SFE), promotes the planar glide of dislocations. This led to larger fraction of low-angle grain boundaries (LAGBs) at lower tensile temperature. Consequently, both the tensile strength and elongation were improved as temperature decreased. At lower impact test temperature, the load and energy of crack initiation were larger, indicating a higher resistance to crack initiation. However, the transition from stable to unstable crack propagation occurred more rapidly at lower temperature, resulting in lower crack propagation energy and reduced resistance to crack propagation. This is because less region experienced planar glide. Due to the rapid unstable crack propagation, the Charpy absorbed energy at −196 °C was the lowest. The smaller fracture surface area, larger fibrous zone and more obvious ductile fracture characteristics in radial zone suggest that the toughness is better at higher temperature. Additionally, the presence of secondary cracks at RT delayed fracture, therefore benefitting toughness.

Fracture toughness and fracture mechanism of Al-Mg-Si alloy sheet subjected to pre-cryorolling and subsequent bake hardening

The fracture toughness of AA6061 sheets subjected to pre-cryorolling and room-temperature pre-rolling with varying reductions (5 %, 10 %, 15 %, and 20 %) followed by bake hardening was investigated. In the direction parallel to the rolling direction (R-T), the unit crack initiation energy (UIE) of the pre-cryorolled samples after bake hardening exhibited an increase of 0.8–6 % compared to samples without pre-rolling. In contrast, the UIE of the room-temperature pre-rolled samples displayed a varying degree of decrease. This difference can be attributed to the smaller mean grain size in the pre-cryorolled samples compared to the room-temperature pre-rolled samples. Due to work hardening, the crack propagation resistance of the pre-rolled samples was diminished, as evidenced by a decrease in crack propagation energy (UPE) with increasing reduction. The variation trends of UIE and UPE in the direction perpendicular to the rolling direction (T-R) were similar to those observed in the R-T direction. The fracture mechanism of the samples during the tearing process involves a combination of intergranular and transgranular fractures. However, samples in the R-T direction exhibit higher resistance to crack propagation compared to those in the T-R direction, which is reflected in the larger UIE and UPE. The greater resistance in the R-T direction can be attributed to the significant elongation of grains prior to fracture, resulting in a higher degree of plastic deformation in the region near the crack. Additionally, the proportion of transgranular fracture along the crack propagation path is greater in the R-T direction.

Mechanism of oxygen content on impact toughness of α + β powder metallurgy titanium alloy

Understanding the mechanism of oxygen on toughness of titanium alloys is crucial for popularizing powder metallurgy. In this work, the effect of oxygen content (1500, 3000 and 5000 ppm) on the impact toughness of powder metallurgically modified titanium alloys with fine equiaxed microstructures (∼1.5 μm) was systematically investigated. With increasing oxygen content, the c/a value of the α-phase lattice parameter increases to a maximum of 1.593 Å, and the hardness increases from 4.03 GPa to 5.05 GPa, resulting in an increase in strength of ∼150 MPa and a considerable decrease in the ability of the two phases to coordinate. The crack initiation energy is similar for different oxygen contents, whereas the crack propagation energy increases considerably with decreasing oxygen content; the impact energy of stable crack extension increases from 4 J to 13 J and 35 J, and the impact energy of unstable crack extension and crack collapse stages increases from zero to 14 J and 25 J, respectively, indicating that decreasing oxygen content can substantially improve the crack extension resistance. The activation of numerous dislocations within the two phases and the formation of subgranular boundaries at low oxygen contents promote the release of internal stresses in the grains, and simultaneously, the interfacial resistance to dislocation migration and the concentration of interfacial stresses are also reduced, which improves the coordination of the two-phase plastic deformation of the equiaxed microstructures; the crack extension paths in the impact process become more tortuous and finally achieve impact energies as high as 85–100 J.

Influence of secondary peak temperature on simulated ICCGHAZ microstructure and toughness of high-strength low-alloy steels

Abstract The ICCGHAZ specimens of laser-arc hybrid welding under various secondary peak temperatures were prepared using welding thermal simulation technology. Investigations were conducted into how the toughness and microstructure of the simulated ICCGHAZ specimens were correlated with the secondary peak temperature. Results showed that the size, distribution, and morphology of the M-A constituents in the ICCGHAZ specimens were primarily influenced by the secondary peak temperature. With this temperature at 760 °C, the blocky M-A constituents mostly aggregated into chains along the grain boundaries. As the secondary peak temperature reached 800 °C, while the blocky M-A constituents typically stayed close to the grain boundaries, the necklace M-A constituents began dispersing. The former austenite grain boundaries vanished as the M-A constituents migrated outward when the temperature further rose to 840 °C. At secondary peak temperatures of 760 °C and 800 °C, the volume proportion of the M-A constituents was 2.9% and 3.2%, respectively. In comparison, the volume fraction rapidly decreased to 0.9% at 840 °C. The size of the M-A constituents shrank as the secondary peak temperature rose, whereas the crack initiation energy Ei, crack propagation energy Ep, and impact energy Et increased. The toughness of the ICCGHAZ specimen was diminished because of the grain boundary necklace distribution characterization and the large size of the M-A constituents.

Damage behavior of the surrounding medium caused by different blast-induced dynamic and static loadings

The combination of the dynamic action of explosion stress wave and the static action of explosion gas expansion is what primarily drives rock-breaking blasting, and their different intensities lead to different blasting effects. Therefore, experiments were conducted to explore the damage behaviour of the surrounding medium caused by different blast-induced dynamic and static loadings using digital laser Schlieren and digital laser dynamic caustic systems. The results were as follows: In the air medium, when the explosives detonated, TATP (triacetone triperoxide) had the strongest quasi-static effect, and the highest velocity explosion shock wave and products compared with those of NHN (nickel hydrazine nitrate) and DDNP (diazodinitrophenol). Part of the TATP explosion product was ahead of the shock wave front, whereas for NHN and DDNP, their explosion products were behind the propagation of the shock wave front. The highest pressure peak of TATP was the result of the combined action of the shock wave and explosion product impacting the sensor. In the solid medium, NHN, the explosive with the strongest dynamic load, had the strongest stress wave and highest stress intensity factor peak of the main crack. The velocity reached the peak value at the early stage of propagation, and the dynamic action had a dominant effect on the cracking of the crack; the stronger the dynamic action, the higher the crack initiation energy. The stress intensity factor and propagation rate of the main crack of TATP with the strongest quasi-static effect decreased slower than those of the other explosives; therefore, the main crack propagation time and length were the longest. After cracking, the quasi-static effect dominated the process of crack propagation, where the stronger the quasi-static effect, the longer duration of the driving force of crack propagation. The research results provide a basis for customising explosives for different functions in practical engineering and realising the fine and efficient utilisation of explosion energy.

The toughness of interlocking metasurfaces

Interlocking metasurfaces (ILMs) are arrays of autogenous latching unit cells patterned across a surface. These create structural joints similar to bio‐inspired suture joints but patterned over a 2D surface rather than a 1D seam. This enables ILMs to be an alternative to conventional joining technologies such as bolts, welds, and adhesives. However, compared to conventional joining methods, relatively little is known of the engineering considerations for designing structural ILMs. In this study, the interfacial toughness of an archetypal ILM was examined for the first time. Under the conditions studied here, the ILM was substantially tougher than the material from which it was made; in this case exhibiting up to a 50% increase in interfacial crack initiation energy over the solid base material, a photocured 3D printed polymer. Through experimental tests using in‐situ digital image correlation along with complementary computational analyses, the mechanism of toughening in the ILM structure and the origins of toughness anisotropy were revealed. The increase in toughness is associated with cross‐cell interactions, i.e. load‐sharing across unit cells, which gives rise to a finite process zone length with different effective material properties. In this way, ILM toughening is analogous to crack blunting in ductile materials or fiber bridging in composites; yet here, the ILM was composed of a single‐phase base material and so the architected toughening is geometric in nature and hence amenable to future topological optimization.This article is protected by copyright. All rights reserved.

Optimizing crack initiation energy in austenitic steel via controlled martensitic transformation

Although the seemingly negative effect of deformation-induced martensite (DIM) volume fraction on the impact toughness of austenitic steels has been well documented, it relies mostly on analyzing crack propagation without explicitly considering the crack initiation process which, however, plays a crucial role in these ductile alloys. The dependence of crack initiation energy (Ei) on martensitic transformation mechanisms is still ambiguous, inhibiting the precise design of damage-tolerant and ductile alloys. Here, we explore the temperature-dependent crack initiation energy of a SUS321 stainless steel at various temperatures (25, –50, and –196 °C). Contrary to the crack propagation energy (Ep), the Ei has a weak correlation with the volume fraction of α′-martensite but a strong correlation with the martensitic transformation rate. Also contrary to the traditional viewpoint of Ep considering ε-martensite as a detrimental phase, a high volume fraction of ε-martensite turns out to be beneficial to the increase of Ei, thereby enhancing impact toughness. As such, an optimal value (15 mJ/m2) for the stacking fault energy (SFE), which dictates the γ→ε→α′ transformation sequence, is given as a new design guideline for enhancing the Ei and consequently the impact toughness of ductile steels. The generality of this guideline is further validated in multiple austenitic steels with different compositions and grain sizes.

The influence of interface morphology on the tensile properties and interface stress of rock-shotcrete Brazilian discs

In tunnelling and mining applications, the rock-shotcrete interface is crucial for structural stability at the initial support stage, but its complex stress distribution remains poorly understood due to the rock surface depressions. This study employs a series of simulations and model tests to investigate the influence of depression shape and depth on the interface. The results indicate that increased depression depth negatively impacts nominal tensile strength (NTS) and crack initiation energy, although these effects are lessened with rectangular-toothed depressions. The tensile stress on non-depressed surfaces is unaffected by depression depth but is influenced by its shape. Due to the concentration of tensile stress, non-concave interfaces are most prone to failure. In underground rock early support, the construction method of rectangular depression chiselling is more conducive to improving the strength of the shotcrete-rock interface.

Failure Characterization of Al-Zn-Mg Alloy and Its Weld Using Integrated Acoustic Emission and Digital Image Techniques

The three-point bending damage process of an A7N01 aluminum alloy body material and weld seam in an electric multiple unit train was monitored using acoustic emission (AE) and digital image technology. The AE signal characteristics of static load damage to the aluminum alloy and weld seam were studied using the AE signal parameter and time–frequency analysis. Based on the observation of the microstructure and fracture morphology, the source mechanism of AE signals was analyzed. The experimental results indicate that AE energy, centroid frequency, and peak frequency are effective indices for predicting the initiation of cracks in A7N01 aluminum alloy and weld seams. The digital image monitoring results of the notch tip damage evolution of aluminum alloy samples confirmed the predictions based on AE energy, centroid frequency, and peak frequency for crack initiation. The AE signal source mechanism revealed that the differences in AE characteristics between the base material and weld seam can be attributed to microstructure variations and fracture modes. In summary, the AE technique is more sensitive to changes in the fracture mode and can be utilized to monitor the damage evolution of welded structures.

Effect of Nb Content on the Microstructure and Impact Toughness of High-Strength Pipeline Steel

In this study, X80 pipeline steel is prepared with different Nb contents through the thermo-mechanically controlled rolling process. The effects of using two different Nb contents on the impact toughness and microstructure of the pipeline steel are examined using various experimental techniques. The results show that with the increase in Nb content, the transformation temperature Ar3 decreases, and the nucleation and growth of bainitic ferrite with lath features (LB) are promoted, while those of granular bainite (GB) are inhibited. In addition, the stability of the austenite phase increases with the increase in Nb content. Therefore, the volume fractions of LB and martensite–austenite (M/A) constituents increase, while the proportion of high-angle grain boundaries (HAGBs) decreases. The impact energy of pipeline steel at −45 °C is closely related to the Nb content. Specifically, the impact energy decreases from 217 J at 0.05 wt.% Nb to 88 J at 0.08 wt.% Nb. The cracks are preferentially formed near the M/A constituents, and the HAGBs significantly inhibit the crack propagation. The steel with 0.05 wt.% Nb has a lower content of M/A constituents and a higher proportion of HAGBs than the one with 0.08 wt.% Nb. In addition, as the Nb content increases, the crack initiation energy and the crack propagation energy decrease. Thus, the 0.05 wt.% Nb steel has a higher low-temperature impact energy.

Enhancing the crack initiation resistance of hydrogels through crosswise cutting

The achievement of tough adhesion between hydrogels and solid surfaces has significantly expanded the potential applications of hydrogels. This robust adhesion is commonly attained by combining tough hydrogels with strong interfacial bonding and it is reflected in high adhesion toughness. However, the practical use of such strategies is limited since enhanced adhesion diminishes rapidly after cyclic loading. Furthermore, relying solely on adhesion toughness as a measure of adhesion quality may underestimate the adhesive's bearing capacity. To address these issues, here we introduce a macro-structural design strategy called crosswise cutting in hydrogels and propose a new measure of hydrogel adhesion named crack initiation resistance. This strategy can significantly enhance hydrogel adhesion by increasing the peak peel force while constraining the crack initiation length, thus improving the crack initiation resistance. The toughening mechanism behind this strategy is further explored by decomposing the crosswise cutting into longitudinal and transverse cuttings. Through extensive experiments, we demonstrate that longitudinal cutting can increase both the peak peel force and crack initiation length during peeling. Conversely, transverse cutting can constrain the crack initiation length while maintaining a high peak peel force. To quantitatively evaluate the crack initiation resistance of an adhesion system, we define a new parameter, the critical crack initiation energy release rate (Gc*), which considers both the peak peel force and crack initiation length. Theoretical derivations of Gc* for hydrogels with longitudinal and transverse cuttings are provided. By varying cutting types, hydrogel thickness, and cut sizes, the value of Gc* can be significantly increased, with the optimal choice being the crosswise cutting satisfying specific dimensions. The underlying mechanisms pertaining to the increase of Gc* via crosswise cutting are explained by the stress de-concentration effect, and the value of Gc* can be predicted by the macroscopic Lake-Thomas model. It is hoped that this study will draw attention to the assessment of the adhesion quality of hydrogels in practical applications and provide some new insights for the design of future soft adhesives.

Damage effect and progressive failure mechanism of sandstone considering different flaw angles under dynamic loading

In many engineering applications, it is essential to have information about rocks that inherently contain pre-existing flaws under dynamic loading conditions. Dynamic impact tests are conducted on samples with varying flaw angles using the split Hopkinson pressure bar (SHPB) test system and the Digital Image Correlation system (DIC). The characteristics of the samples after dynamic loading, including dynamic strength, energy dissipation, and fractal fracture, are compared and analyzed. As the flaw angle increases, the peak stress and strain exhibit a typical V-shaped pattern, reaching the minimum value at 30°, and the initial initiation position shifts from the flaw tips to the middle of the flaw. Failure modes can be divided into three modes depending on the flaw angle. The progressive failure process, taking into account the heterogeneity of the rock, is demonstrated by developing an elastic damage constitutive model that uses dynamic compression and tensile tests to parameterize it. As the flaw angle increases, the initial damage zone also moves from the flaw tips to the middle of the flaw. Failures around the hole with redistributed stress are observed, and the failure mechanisms can be explained with the aid of strain energy density (SED). Using fracture mechanics, the analytical solution of stress around the flaw is provided, and the variation of crack initiation angle, stress distribution, and energy dissipation under different flaw angles is theoretically explained, which is in good agreement with the experimental and simulated results.

Research on Fracture Behavior of Fiber-Asphalt Mixtures Using Digital Image Correlation Technology.

Many researchers use fiber to improve the cracking resistance of asphalt mixtures, but research concerning the effects of fiber on fracture behavior is limited. The fracture behavior of asphalt mixtures with various fiber types (basalt fiber, glass fiber, and polyester fiber) and contents (0.1%, 0.2%, 0.3%, 0.4%, and 0.5%) has been studied using the indirect tensile asphalt cracking test (IDEAL-CT) in conjunction with digital image correlation (DIC) technology. The evaluation indexes used in the test included crack initiation energy (Gif), crack energy (Gf), splitting tensile strength (RT), cracking tolerance index (CTindex), and the real-time tensile strain (Exx) obtained using digital image correlation technology. The results showed that despite the fiber type, the increase of fiber content resulted in first, an increase, and then, a decrease of the cracking resistance of asphalt mixtures, indicating the presence of optimum fiber content-specifically, 0.4%, 0.3%, and 0.3% for basalt fiber, glass fiber, and polyester fiber, respectively. The development of real-time tensile strain, obtained based on digital image correlation technology, could be divided into two stages: slow-growth stage and rapid-expansion stage. In addition, asphalt mixture with basalt fiber presented the best cracking resistance at both the slow-growth and rapid-expansion stages. This research is helpful in understanding the effects of fiber type and content on the fracture behavior of asphalt mixtures and has certain reference significance for the application of fiber in asphalt mixtures.

Mechanism and Method of Testing Fracture Toughness and Impact Absorbed Energy of Ductile Metals by Spherical Indentation Tests

To address the problem of conventional approaches for mechanical property determination requiring destructive sampling, which may be unsuitable for in-service structures, the authors proposed a method for determining the quasi-static fracture toughness and impact absorbed energy of ductile metals from spherical indentation tests (SITs). The stress status and damage mechanism of SIT, mode I fracture, Charpy impact tests, and related tests were first investigated through finite element (FE) calculations and scanning electron microscopy (SEM) observations, respectively. It was found that the damage mechanism of SITs is different from that of mode I fractures, while mode I fractures and Charpy impact tests share the same damage mechanism. Considering the difference between SIT and mode I fractures, uniaxial tension and pure shear were introduced to correlate SIT with mode I fractures. Based on this, the widely used critical indentation energy (CIE) model for fracture toughness determination using SITs was modified. The quasi-static fracture toughness determined from the modified CIE model was used to evaluate the impact absorbed energy using the dynamic fracture toughness and energy for crack initiation. The effectiveness of the newly proposed method was verified through experiments on four types of steels: Q345R, SA508-3, 18MnMoNbR, and S30408.

Flexural and fracture behavior of additively manufactured carbon fiber reinforced polymer composites with bioinspired Bouligand meso-structures

Carbon fiber reinforced polymer (CFRP) composites are strong and lightweight materials extensively used across aerospace, automotive, and construction industries. Bioinspired designs such as Bouligand structures have the potential to improve the mechanical properties of CFRP composites. In this study, we examine the effects of the single and double Bouligand meso-structures with varying twist angles on the flexural and fracture properties of additively manufactured continuous CFRP composites. 3-point flexural tests are conducted to characterize the flexural properties such as flexural modulus, strength, and energy absorption. Single edge notch bend (SENB) tests are performed to quantitively characterize the mode I fracture toughness and effective fracture energy. The elasto-plastic fracture theory is used to quantify the contributions of elastic and plastic energies to the effective fracture energy. Experimental results indicate that twist angles significantly affect the flexural behavior of CFRP composites. The Bouligand meso-structures with a twist angle of 10° increase the flexural strain energy absorption by 2-3 times. The single and double Bouligand layup configurations with the same twist angle result in different flexural properties. In addition, the twist angle affects the magnitude of fracture toughness. A twist angle of 10° results in an improvement of up to 60% in fracture energy dissipation compared to the quasi-isotropic meso-structure. The single and double Bouligand meso-structures with the same twist angle exhibit almost the same fracture toughness and absorbed fracture energy. The Bouligand meso-structures do not increase fracture toughness and elastic fracture energy for crack initiation compared to the quasi-isotropic meso-structure.

Preparation of low-cost green engineered cementitious composites (ECC) using gold tailings and unoiled PVA fiber

The current study aims to establish low-cost green engineered cementitious composites (ECC) using gold tailings, unoiled PVA fiber and large-volume fly ash. Through compression test, four-point bending test, direct tensile test, matrix fracture toughness test and single-crack tensile test, the mechanical properties of ECC were explored. It is found that incorporation of gold tailings leads to the enhanced compressive strength and reduced ductility. When quartz sand was fully replaced by gold tailings, the compressive strength increased by 19.5%, the strain capacity decreased by 22.3%, the deflection decreased by 15.8% but no obvious change occurred in first crack stress as well as tensile strength. A rougher surface of unoiled PVA leads to reduced slip hardening response. At micro-scale, replacement of the quartz sand using gold tailings leads to higher complementary energy (Jb’) available for strain hardening during the crack development and reduced matrix fracture energy (Jtip) for crack initiation. This contributes to the increased pseudo strain-hardening PSHE (=Jb’/Jtip) index and ductility. When fiber content is 2.0%, the values of PSHS (=σ0/σfc) index reached 1.2, which ensures the saturated multi-joint cracking behavior.

Repeated healing of low velocity impact induced damage in orthogrid-stiffened sandwich panel

Herein, we present a new sandwich panel composed of a carbon fiber grid-stiffened shape memory vitrimer (SMV) core. The sandwich panels were fabricated via a pin-guided dry-weaving technology, and their impact responses were evaluated via low-velocity impact testing. The main failure mode observed after the first round of impact was the transverse cracking of the SMV matrix in the sandwich core. The healing efficiency according to the crack initiation energy (CIE) was found to be 76.5% after the first healing cycle. Even after the second healing cycle, the healing efficiency was greater than 72%. From the low-velocity impact tests, reinforcing the pure SMV core with a grid-skeleton enhanced the impact resistance significantly, that is, the crack initiation energy and peak load were increased by 64.0% and 169.0%, respectively. The results also show that smaller bay area leads to higher impact resistance. With the repeated crack healing, increased impact tolerance, and shape memory effect, it is expected that the sandwich panels will have a good possibility for usage in aerospace and automotive applications.

Effect of Temperature on S32750 Duplex Steel Welded Joint Impact Toughness.

The search for alternative materials that can be used for parts of aircraft hydraulic systems has led to the idea of applying S32750 duplex steel for this purpose. This steel is mainly used in the oil and gas, chemical, and food industries. The reasons for this lie in this material's exceptional welding, mechanical, and corrosion resistance properties. In order to verify this material's suitability for aircraft engineering applications, it is necessary to investigate its behaviour at various temperatures since aircrafts operate at a wide range of temperatures. For this reason, the effect of temperatures in the range from +20 °C to -80 °C on impact toughness was investigated in the case of S32750 duplex steel and its welded joints. Testing was performed using an instrumented pendulum to obtain force-time and energy-time diagrams, which allowed for more detailed assessment of the effect of testing temperature on total impact energy and its components of crack initiation energy and crack propagation energy. Testing was performed on standard Charpy specimens extracted from base metal (BM), welded metal (WM), and the heat-affected zone (HAZ). The results of these tests indicated high values of both crack initiation and propagation energies at room temperature for all the zones (BM, WM, and HAZ) and sufficient levels of crack propagation and total impact energies above -50 °C. In addition, fractography was conducted through optical microscopy (OM) and scanning electron microscopy (SEM), indicating ductile vs. cleavage fracture surface areas, which corresponded well with the impact toughness values. The results of this research confirm that the use of S32750 duplex steel in the manufacturing of aircraft hydraulic systems has considerable potential, and future work should confirm this.

The Effects of Post-Welding Heat Treatment on the Cryogenic Absorbed Energy of High Manganese Steel Weld Metal

In this study, a post-weld heat treatment (PWHT) was proposed at high temperatures of 600 °C, 750 °C, and 900 °C for 30 min to significantly improve the impact absorbed energy of high manganese steel weld metal. Electron backscatter diffraction (EBSD), electron probe microanalysis (EPMA), and high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM) were employed to characterize the production and study the deformation mechanisms in the high manganese steel weld metal. The impact absorbed energy is divided into crack initiation energy and crack propagation energy, which are divided by the value of Pmax. The cryogenic impact absorbed energy was 81 J. After PWHT at 600 °C, 750 °C, and 900 °C, it was 75 J, 69 J, and 88 J, respectively. The impact absorbed energies did not follow a proportional relationship with the PWHT temperatures. The increase in impact absorbed energy can be attributed to the narrowing of the dendritic region, which blocks the crack propagation path and efficiently prevents crack propagation. Conversely, the decrease in impact absorbed energy can be attributed to the presence of 100-nm-sized (Cr, Mn)23C6-type carbides at the grain boundaries, which facilitate crack propagation.

Weld Repair Technique for Petroleum Product Pipeline in Extreme Conditions of Prolonged Thermal Cycling

The paper presents the results of experimental research on the development of a repair technique for a pipeline transporting hydrogen mixed with petroleum vapors, which has been in operation for 25 years at Mozyr Oil Refinery, the largest oil enterprise of the Republic of Belarus. The failure of this pipeline was caused by a crack formed in the weld root and its propagation along the fusion line of the heterogeneous weld joint. The developed technique made it possible to prevent further crack propagation without interrupting the refinery fractionation column operation. Welding of the main weld should be performed on a previously deposited damping layer. The damping layer must be deposited by using welding materials, the welding method and the technique that lead to creating a nonoriented dendritic structure. For this purpose, a welding material that has an energy of crack initiation and propagation greater than the energy of crack propagation in the base metal must be used. The composition of the weld must include chemical elements that inhibit the intensity of diffusion processes and increase the strength of the interatomic forces of the austenitic matrix at the pipeline operating temperature.