Titanium has proven to be a game-changing biomaterial in biomedical engineering. Titanium and its alloys offer superior properties such as machinability, mechanical strength, biocompatibility, and corrosion resistance, making them indispensable for safer and more efficient biomedical treatments. While commercially pure titanium (Cp-Ti) is an exceptional material for medical applications, it has some limitations. Allergic reactions can manifest as localized inflammation around the implant, and corrosion compromises implant stability. Corrosion starts with cracking from the surface and disrupts the protective passive oxide layer when touching body fluids, and failure occurs. This study utilized a combination of techniques including grain refinement of Cp-Ti via equal channel angular pressing (ECAP), two-step anodization (for creating titanium oxide nanotubes coatings), annealing at 450°C and 570°C, and immersion in simulated body fluid (SBF) to create a Hydroxyapatite (HA) film coating. These methods addressed various challenges and provided a positive approach to improving corrosion behavior. The microstructure of Nano-Ti was evaluated by Transmission Electron Microscopy (TEM). The morphology of the as-anodized samples and corroded areas were investigated using field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM). The crystalline phases of titanium nanotubes (TNTs) were evaluated through X-ray diffraction (XRD). The presence of hydroxyapatite particles was analyzed and characterized by FESEM coupled with Energy Dispersive Spectroscopy (EDS) and Fourier Transform Infrared-Attenuated Total Reflection (FTIR-ATR). The corrosion behavior was evaluated using a potentiodynamic polarization test and electrochemical impedance spectroscopy (EIS). Results indicated that grain refinement and successive surface modifications significantly impact corrosion performance. The nanostructured (Nano-Ti) sample, after the final modification stage, exhibited an approximately 11-fold decrease in corrosion rate and over a 450-fold rise in polarization resistance (7.4 MΩ) compared to as-anodized Cp-Ti sample and a 7-fold increase in its Cp-Ti counterpart, and showed excellent adhesion strength compared to other samples.
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