Unmanned Air Vehicles (UAV) usually encounter flows at low Reynolds numbers, especially for the small and high-altitude ones. For an airfoil in a low-Reynolds-number flow, laminar separation can significantly downgrade the lift and increase the drag, causing a large reduction in the lift-drag ratio. The present study investigates a passive laminar separation control approach by the dimple vortex generator, while considering the effect of Reynolds numbers on aerodynamic performances. By using the strategically designed dimples, this passive approach is expected to improve airfoil performances at low Reynolds numbers and cause small penalties at high Reynolds numbers. For the applications in UAV, the natural-laminar-flow airfoil NLF(1)-0416 is used as the baseline case, and a moderate angle of attack of 5° is studied. For both the baseline and the dimpled airfoils, large eddy simulations are conducted at the Reynolds numbers of 68,500, 137,000, and 205,400. The lift and drag forces of the airfoils are measured during the wind tunnel experiments within the Reynolds number range of 39,000–230,000. The numerical results provide the in-depth investigation of the flow transition processes and the separation-reattachment flows at different Reynolds numbers, demonstrating their coupling mechanisms and the consequences for the aerodynamic performances. The utilization of dimple vortex generators can significantly reduce the separation region and tremendously improve the low-Reynolds-number performances of the airfoil. For the dimpled airfoil, the experimental results show that the total drag can be reduced by up to 43%, and the lift-drag ratio can be greatly improved by up to 337%, which are the encouraging results achieved by the passive control approach using dimples. For the numerical results, the vortex visualization shows that the Kelvin–Helmholtz instability over the dimples results in the three-dimensional vortex shedding and the transition to turbulence. The streamwise counter-rotating vortex structures induced by the dimples also contribute to the earlier reattachment of the near-wall flow.
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