Corn Distillers Research Articles

Low-oil corn distillers dried grains with solubles can be fed to pigs up to 16.5% without compromising growth and pork quality.

This study aimed to determine the maximum inclusion rate of low-oil corn distillers dried grains with solubles (DDGS) in swine diets with a focus on growth performance and pork quality. A total of 160 crossbred pigs with an initial body weight of 25.5 kg (standard deviation = 2.5) were randomly assigned to one of 5 dietary treatments in a randomized complete block design with BW and sex as blocking factors to obtain 8 replicates and 4 pigs per pen. The low-oil corn DDGS contained 26.3% crude protein, 24.5% neutral detergent fiber, and 3.7% ether extract. Five experimental diets based on the corn, soybean meal, and wheat were formulated to contain 0, 10, 20, 30, and 40% of the low-oil corn DDGS for each of 2 phases. During the overall period, average daily gain, average daily feed intake, and gain-to-feed ratio linearly decreased (p<0.05) as the low-oil corn DDGS inclusion rate increased. A one-slope broken-line analysis showed that the maximum inclusion rate of low-oil corn DDGS in swine diets without compromising gain-to-feed ratio was 16.5% during the overall period. The carcass characteristics were not affected by the inclusion of low-oil corn DDGS up to 40%. The firmness of loin and belly linearly decreased (p<0.05) as the low-oil corn DDGS inclusion rate increased. As the inclusion rate of low-oil DDGS increased, the saturated fatty acid content in both loin and pork belly linearly decreased (p<0.001), whereas the unsaturated fatty acid content linearly increased (p<0.001). The iodine value of lard also showed a linear increase (p<0.001) with increasing the low-oil corn DDGS inclusion rate. The maximum inclusion rate of low-oil corn DDGS in growing-finishing swine diets without detrimental effects on growth performance and pork quality was 16.5%.

Effects of branched-chain amino acid imbalance and dietary valine and isoleucine supplementation in modified corn-soybean meal diets with corn distillers dried grains with solubles on growth performance, carcass quality, intestinal health, and cecal microbiome in Cobb 500

One important feature of corn distillers dried grains with solubles (DDGS) is its high leucine:lysine ratio, which can inhibit chicken growth by causing branched-chain amino acid (BCAA) antagonism. The current study was conducted to investigate the effects of BCAA imbalance of inclusion of DDGS and whether additional dietary valine and isoleucine could alleviate the negative effects in broilers. A total of 640 0-d-old male Cobb 500 broilers were allocated into 4 treatments with 8 replicates and reared until d 42. The four different dietary groups were as follows: 1) control (CON) group (corn-soybean meal-based diet); 2) 30% DDGS (30D) group (replacing soybean meal with 30% DDGS); 3) 30D + additional valine and isoleucine (30DB) group; and 4) the group of 30DB + additional valine and isoleucine to provide the same leucine:valine and leucine:isoleucine ratios as the CON group (30DBB). The analyzed leucine:lysine ratios of the CON group were 1.36/1.41/1.46 (starter/grower/finisher phase), whereas the average leucine:lysine ratios of the 30% DDGS groups were 1.61/1.70/1.78 (starter/grower/finisher phase). The 30% DDGS groups (30D, 30DB, and 30DBB) negatively affected body weight (BW) from d 7 to 42 and BW gain (BWG), feed intake, carcass weight, breast muscle weight, and jejunal and ileal villus height:crypt depth during the overall period (d 0 to 42) (P < 0.05). Furthermore, the 30% DDGS groups significantly altered expression levels of jejunal tight junction proteins, breast muscle mechanistic target of rapamycin (mTOR) pathway-related genes, BCAA catabolism genes, and AA transporters compared to the CON (P < 0.01). The 30% DDGS groups showed differences in beta-diversity indices compared to the CON group (P < 0.05). The 30DBB group showing the lowest d 21 and 42 BW and overall BWG had the largest differences compared to the CON group in most measurements. In conclusion, excessive replacement of soybean meal with DDGS can significantly increase leucine levels, which may negatively affect chicken growth. Additionally, inappropriate ratios of valine and isoleucine can further decrease growth performance.

In vitro ruminant fermentation, degradation, and methane production of four agro-industrial protein-rich co-products, compared with soyabean meal

Soyabean is considered an unsustainable protein source for livestock feeds because of the large quantity of input and energy required to cultivate and process it. Other protein-based agro-industrial co-products that are less input-intensive, can mitigate methane (CH4) production and may therefore be more sustainable options instead soyabean. The objective of this study was to compare the effect of replacing the same amount of protein (40g/kg DM crude protein) as soyabean meal (SBM) with low-carbon local agro-industrial co-products, (brewers’ spent grains, BSG; dried wheat distillers’ grains, WDG; dried corn distillers’ grains, CDG and corn steep liquor CSL), on in vitro rumen degradation, fermentation and gas and methane production. The study used a 72-hour in vitro gas production method with a basal substrate of dried, ground grass silage and wheat. Gas volumes were measured at eleven different specific intervals, and CH4 concentrations were analysed via gas chromatography. After 72hours, in vitro DM degradability (IVDMD) and volatile fatty acid (VFA) concentrations were assessed. Gas and CH4 production curve profiles were fitted to models to determine asymptote production, the extent of degradation in rumen proper (RoP), and the fractional degradation rate (μ) (h-1) in the halfway 50% of the asymptote production. The IVDMD and estimated RoP at 0.04h and 0.025h were lower (P<0.05) for BSG compared to the other treatments, by 4.9 – 6.6%; 5.8 - 9.9%; 5.2 - 9.0%. Gas and CH4 yield (mL/g substrate and mL/g substrate degraded), and pH (SB = 6.77, BSG = 6.80, WDG = 6.74, CDG = 6.84, and CSL = 6.73; P>0.05), were not significantly affected by treatment. Butyrate and valerate were lower (P<0.05) for BSG compared to CSL, and caproate was lower (P<0.001) for BSG compared to the other treatments and in CSL compared to SBM. The results regarding degradability and VFAs concentrations of this study demonstrated that dried wheat distillers’ grains, dried corn distillers’ grains, and corn steep liquor have the potential to replace soyabean meal as protein sources for ruminants, but further reduction of CH4 emissions as a result of such practice may not be expected. Although slightly less degradable, based on their nutrient composition and the fact they did not affect rumen fermentation characteristics, brewers' spent grains can still play a complementary role in ruminant diets, especially in regions where they are locally readily available.

Optimizing Bleaching Process Parameters of Distillers Corn Oil for edible applications using a response surface methodology

The bleaching process is aimed at removing pigments, traces of metals, and residual phospholipids to improve the color, stability, and quality of the oil. Distillers corn oil (DCO) contains lots of β-carotene that are beneficial but no study has focused on optimizing the removal of pigments while minimizing the loss of β-carotene. Hence, a response surface methodology with the Box-Behnken design was used to study the effect of the process parameters during bleaching. The process parameters were dosage of bleaching clay (1 − 3%), time (5 − 25 min), and temperature (90 − 110 °C) for neutralized DCO on the laboratory scale. The optimal parameters were bleaching clay dosage of 1.2%, time of 23.2 min, and temperature of 99.1 °C. The β-carotene reduced from 0.2% to 36%, red color reduced from 27% to 88%, and yellow color reduced from 0% to 83%. The PV values of the bleached oil sample ranged from 1.7 to 9.4 meq O2/kg. The quality of DCO at the optimal bleaching level was compared with conventional edible corn oil. The models developed was used to identify the precise balance between enhancing color removal and maintaining beneficial nutritional values.

Reduction and structural modification of MoOx/γ-Al2O3 catalysts through acetic acid treatment for green diesel production from corn distiller’s oil

Enabling new environmentally-friendly resources for fuels and platform chemicals is crucial to fulfill our future energy demands while enhancing circularity. Corn distiller’s Oil (CDO) − as a coproduct of the ethanol industry, serves as a sustainable supply of carbon that may be converted into energy, fuels and specialty chemicals. A current challenge in using renewable oxygenated feedstocks is the high amount of coking and catalyst fouling that occurs. This study examined the hydrothermal deoxygenation of CDO into green diesel using molybdenum oxide (MoOx) catalysts in a continuous process without using any external hydrogen. The possibility of reduction and developing oxygen-deficient surfaces on molybdenum oxide (MoOx) catalysts through acetic acid treatment or adding ceria (CeO2) was investigated in order to enhance the acidity of catalysts as well as catalytic activity and stability required for the production of green diesel from CDO. Results showed that the acidity of these catalysts as measured by NH3 temperature programmed desorption (NH3-TPD) had a strong correlation between the degree of deoxygenation and catalyst stability. Acetic acid treatment of the 7.5 wt% MoO3/γ-Al2O3 catalyst reduced MoO3 to MoO3-x, increased the Mo5+ species from 8.7 % to 22 %, created Mo4+ species and increased the catalyst surface acidity in the range of low to moderate strength by approximately 17 %. The use of acetic acid-treated molybdenum oxide (Hac-7.5 wt% MoO3/γ-Al2O3) catalyst enabled nearly complete (99.9 %) deoxygenation of CDO and heavy hydrocarbons cracking to produce diesel-like fuels. A moderate increase in catalyst surface acidity by acetic acid treatment also increased the selectivity of diesel-like fuel through hydrocracking of long-chain hydrocarbons. This low-cost modification step of catalyst improvement is promising for industrial application. However, cracking of hydrocarbons generated amorphous coke (no graphitic coke was observed) on the catalyst surface, which required periodic removal by controlled calcination of the catalyst in presence of air for further use.

Optimizing the chemical refining process parameters on the removal of free fatty acid in distillers corn oil

Optimizing the chemical refining process parameters on the removal of free fatty acid in distillers corn oil

Effects of dietary deoxynivalenol on growth performance and organ accumulation of growing pigs.

The present study aimed to study effects of a chronic feeding of deoxynivalenol (DON) on growth performance, organ weight, organ DON accumulation, and blood parameters in pigs. Forty-eight castrated male pigs with a body weight of 10.4 kg (standard deviation = 1.7) were assigned to one of 2 diet groups in a randomized complete block design with 6 blocks of pens per diet and 4 pigs per pen. A corn-soybean meal-based control diet was prepared to contain a low DON concentration of 0.28 mg/kg. Corn distillers dried grains with solubles naturally contaminated with DON were used at 30.0% to prepare a contaminated diet with a high DON concentration of 1.8 mg/kg. During the 56-day experimental period, body weight and feed intake were recorded every 14 days. A pig from each pen was euthanized for the collection of organs and muscle every 14 days. Gain:feed in pigs fed the contaminated diet during days 14 to 28 and days 28 to 42 were less (p<0.05) compared with the control group. As increasing feeding period, the DON concentrations in fresh liver increased during days 14 to 28 and then decreased during the subsequent periods in the DON group, whereas the DON concentrations in fresh liver were constant during the experimental period in the control group (quadratic interaction p = 0.049). The DON concentration in the kidneys in the DON group was greater (p = 0.002) than that in the control group regardless of feeding period. On day 56, the granulocyte count in the DON group was less (p = 0.035) than the control group. A chronic feeding of DON for 14 to 42 days decreased gain:feed in pigs, and dietary DON naturally contaminated in corn distillers dried grains with solubles accumulated in the liver during days 14 to 28.

Effects of high-level dietary distillers dried grains with solubles supplemented with multienzymes on growth performance, nutrient utilization, intestinal morphology, and pellet quality in broiler chickens.

With the increasing cost of bulk raw materials and advancements in the feed enzyme industry, corn distillers dried grains with solubles (DDGS) have shown more opportunities for use in broiler diets. Supplementation with multiple enzymes could mitigate anti-nutritional factors in DDGS, enhance nutrient digestibility, and thereby increase its utilization in broiler diets, leading to reduced feed costs. This study evaluated the effects of multienzyme supplementation on growth performance, nutrient utilization, intestinal morphology, and pellet quality in broiler chickens fed diets containing conventional levels of DDGS (C-DDGS) and higher levels of DDGS (H-DDGS). A total of 800 1-day-old Cobb 500 chicks was assigned to four dietary treatments with eight replicates of 25 birds each: C-DDGS (5% DDGS in Starter and 10% in Grower), C-DDGS + Enzyme (C-DDGS diet supplemented with multienzyme), H-DDGS (10% and 20%) + Enzyme (H-DDGS diet supplemented with multienzyme, 10% DDGS in Starter and 20% in Grower), and H-DDGS (15% and 30%) + Enzyme. The C-DDGS + enzyme diet increased (p < 0.05) body weight gain (BWG), reduced the feed conversion ratio, enhanced (p < 0.05) digestibility of dry matter (DM), crude protein, and hemicellulose (HC), and improved (p < 0.05) intestinal villus height and villus: crypt ratio of broilers. The H-DDGS (10% and 20%) + enzyme diet exhibited no difference in (p > 0.05) growth performance, nutrient digestibility (except HC), and intestinal morphological parameters, whereas the H-DDGS (15% and 30%) + enzyme diet decreased (p < 0.05) feed intake and BWG and reduced (p < 0.05) energy and DM digestibility by impact (p < 0.05) intestinal morphology compared with the C-DDGS enzyme-free diet. The H-DDGS diet had lower (p < 0.05) pellet hardness and poorer durability than the C-DDGS diet. Supplementing multienzyme in the C-DDGS (5% and 10%) diet improved growth performance from day 0 to 28 and diminished growth performance in the H-DDGS (15% and 30%) diet by influencing intestinal morphology and feed pellet quality in broiler chickens. In addition, when supplemented with multienzyme, the dietary DDGS level can be safely included at levels of 10% in 0-7 days and 20% in 8-28 days of age.

The effects of dacitic (rhyolitic) tuff breccia and corn distillers' dried grains with solubles (DDGS) inclusion on pellet mill electrical efficiency, production rate, and subsequent pellet quality.

Two experiments were conducted to evaluate the effect of Azomite (AZO) and 30% distillers' dried grains with solubles (DDGS) on pellet mill (PM) electrical consumption (kWh/MT), production rate, and pellet quality. Experiment 1 was conducted as a 2 × 2 × 2 factorial with main effects of diet formulation (0% or 30% DDGS), PM (1 or 2), and AZO (0% or 0.25%) with 4 replications per treatment. PMs were equipped with a 4.4 × 39.0-mm (L:D 8.9) or 4.4 × 35.8mm (L:D 8.2) die with PM production rates held constant at 31.8 metric ton (MT)/h and conditioning temperature was held constant at approximately 82 °C. Experiment 2 was designed as a 2 × 2 factorial of treatments with 4 replicates per treatment to evaluate the impact of AZO and DDGS on PM production rates and pellet quality. PM production rate was adjusted by the feeder screw to maintain 70% motor load, a 4.0 × 35.8-mm (L:D 8.75) PM die was used, and conditioning temperature held constant at approximately 82 °C. For experiment 1, a DDGS × PM interaction (P = 0.040) was observed. Diets containing 30% DDGS had a decreased kWh/MT compared to the control when using PM-1, whereas no differences were observed for kWh/MT between 0% and 30% when using PM-2. A DDGS × PM interaction (P = 0.019) was observed for kWh/MT standard deviation (STD). Diets containing DDGS increased STD compared to the control when pelleted with PM-2; however, there was no evidence of difference between the DDGS and control diets when pelleted with PM-1. There was an AZO × DDGS interaction (P < 0.05) for kWh/ton STD. No differences were observed in kWh/ton STD when pelleting corn-soy diets with or without AZO while AZO reduced kWh/ton STD in 30% DDGS diets. Diets containing AZO had reduced (P < 0.05) kWh/MT and pellet durability index (PDI) compared to diets pelleted without AZO. PDI was improved (P < 0.05) for diets containing DDGS. For experiment 2, diets containing AZO had increased (P < 0.05) PM production rate compared to those without AZO. The inclusion of 30% DDGS reduced (P < 0.05) PM production rate compared to the corn-soy diet. There was a tendency for an AZO × DDGS interaction (P = 0.083) for PDI. Azomite inclusion to corn-soy diets reduced PDI while there was no evidence of difference in diets containing DDGS. In conclusion, the addition of 0.25% AZO to the diet improved PM efficiency; however, this potentially leads to a reduced PDI depending on diet type and PM settings.

Assessment of Novel Protein Ingredient Arthrospira platensis and Soybean Genotype Amino Acid and Oil Selection Improvements on Broiler Performance for a 28–42 d Feeding Period

Two experiments were conducted to assess the efficiency of including the novel protein ingredient Arthrospira platensis or improved soybean meal in a broiler diet. The first experiment aimed to determine the feeding value of soybean meal produced from varieties of soybeans bred for increased amino acid content (SBAA) and improved oil content (SBO) compared to a conventional soybean variety in an ANOVA design fed to Cobb 500 female broilers for 28–42 d. The SBAA and SBO soybeans contained overall higher amino acid content and lower oligosaccharide content compared to the conventional soybean variety in addition to improved oil quality. The second experiment assessed the novel protein ingredient microalgae, Arthrospira platensis (algae), and was conducted to evaluate algae and corn distillers’ grain (DDGS) inclusion on broiler performance for a 28–42 d feeding period in Cobb CF05 male broilers with a 2 × 2 factorial treatment array. Prior to the experimental period, all birds were reared on common feeds. In Experiment 1, birds were fed a diet containing 20% inclusion of an experimental soybean source in the form of full-fat soybean meal. In Experiment 2, the four dietary treatments consisted of diets containing algae at inclusion levels of either 0 or 2% and DDGS at inclusion levels of 0% and 8%. Diets were fed to 288 female broilers (Experiment 1) and 384 male broilers (Experiment 2), placed in eight replicate pens of twelve birds, and live performance was assessed from d 28 to 42. At d 42, six birds from each pen were randomly selected and processed for evaluation of carcass traits and incidence of woody breast. For Experiment 1, all performance data were analyzed using a one-way ANOVA using JMP Pro 16 software with diet as the fixed effect and block as a random effect. Statistical significance was considered at p ≤ 0.05. No significant responses were observed for any recorded measurement for live performance, carcass traits, or woody breast. All data in Experiment 2 were analyzed as a full factorial with a mixed model using JMP software with algae, DDGS, and algae × DDGS as fixed effects and block as a random effect. The F-protected Fisher’s LSD test was used to separate means when p ≤ 0.05. No significant responses were observed for the algae, DDGS, and algae × DDGS influences on BWG, FI, and FCR or processing characteristics; the ingredient source did not affect bird performance. Experimental soybean lines developed at the University of Arkansas were able to be incorporated into broiler diets without decreasing performance. Algae has the potential to be a protein-contributing ingredient for broilers.

Possibilities of Inclusion of corn Distillers Dried Grains with Solubles (DDGS) alone or in combination with Probiotic as Broiler Feed Ingredient

In the production of the ethanol from cereal grains, besides the main product which is ethanol, there are olso very valuable by-product that can be used as animal feed. The dried distilled grains with solubles (DDGS) is quite rich in protein and other nutrients. With the ever-increasing cost of soybeans and corn, many scientists are studying the possibilities of using DDGS in poultry nutrition. The aim of the present study was to determine the effect of including corn DDGS and corn DDGS and probiotic in compound feeds on productive, slaughter performance and some meat physicochemical parameters of broiler chickens under floor-rearing conditions. The experiment included 3 treatments (T), namely T1: the control group received a balanced compound feed, according to the requirements of the hybrid, without the participation of corn DDGS, T2: the diett contained 15% corn DDGS and T3: the dietts contained 15% corn DDGS and supplemented 500g probiotic/ton of feed. Each experiment had 20 one-day-old sexed male Ross-308 broiler chickens, replicated 3 times, and ended when the chickens were 35 days old. The results shown that diets T2 and T3 did not positively affect the weight development of chicks compared to T1 (the control group). At 35 days old, chicken weight from the control group outperformed the two experimental groups: by 8.45% in the T3 (corn DDGS and probiotic) and by 11.76% in the T2 (corn DDGS) at P&lt;0.05. Differences in feed consumption per 1 kg of growth over the 35-day fattening period between the control and experimental groups were small and statistically unproven. Feeding diets with 15% DDGS from corn significantly reduced carcass weight, grill, thight and wing weight in broiler chickens. There were no significant differences in slaughter yield between the study groups. Diets T2 and T3 improved the water holding capacity (WHC %) of breast meat in broilers (at P&lt; 0.001). The lowest loss in thermal processing (cooking) was observed in breast and thigh meat of chickens fed the diets with 15% corn DDGS and probiotic (P&lt;0.05).

Investigation of the nutritional and functional roles of a combinational use of xylanase and β-glucanase on intestinal health and growth of nursery pigs

BackgroundXylanase and β-glucanase combination (XG) hydrolyzes soluble non-starch polysaccharides that are anti-nutritional compounds. This study aimed to evaluate the effects of increasing levels of XG on intestinal health and growth performance of nursery pigs.MethodsForty pigs (6.5 ± 0.4 kg) were assigned to 5 dietary treatments and fed for 35 d in 3 phases (11, 9, and 15 d, respectively). Basal diets mainly included corn, soybean meal, and corn distiller’s dried grains with solubles, contained phytase (750 FTU/kg), and were supplemented with 5 levels of XG at (1) 0, (2) 280 TXU/kg xylanase and 125 TGU/kg β-glucanase, (3) 560 and 250, (4) 840 and 375, or (5) 1,120 and 500, respectively. Growth performance was measured. On d 35, all pigs were euthanized and jejunal mucosa, jejunal digesta, jejunal tissues, and ileal digesta were collected to determine the effects of increasing XG levels and XG intake on intestinal health.ResultsIncreasing XG intake tended to quadratically decrease (P = 0.059) viscosity of jejunal digesta (min: 1.74 mPa·s at 751/335 (TXU/TGU)/kg). Increasing levels of XG quadratically decreased (P < 0.05) Prevotellaceae (min: 0.6% at 630/281 (TXU/TGU)/kg) in the jejunal mucosa. Increasing XG intake quadratically increased (P < 0.05) Lactobacillaceae (max: 40.3% at 608/271 (TXU/TGU)/kg) in the jejunal mucosa. Increasing XG intake quadratically decreased (P < 0.05) Helicobacteraceae (min: 1.6% at 560/250 (TXU/TGU)/kg) in the jejunal mucosa. Increasing levels of XG tended to linearly decrease (P = 0.073) jejunal IgG and tended to quadratically increase (P = 0.085) jejunal villus height to crypt depth ratio (max: 2.62 at 560/250 (TXU/TGU)/kg). Increasing XG intake tended to linearly increase the apparent ileal digestibility of dry matter (P = 0.087) and ether extract (P = 0.065). Increasing XG intake linearly increased (P < 0.05) average daily gain.ConclusionsA combinational use of xylanase and β-glucanase would hydrolyze the non-starch polysaccharides fractions, positively modulating the jejunal mucosa-associated microbiota. Increased intake of these enzyme combination possibly reduced digesta viscosity and humoral immune response in the jejunum resulting in improved intestinal structure, and ileal digestibility of nutrients, and finally improving growth of nursery pigs. The beneficial effects were maximized at a combination of 550 to 800 TXU/kg xylanase and 250 to 360 TGU/kg β-glucanase.

PSIV-21 Ileal digestibility of amino acids in feed ingredients for 22-, 56-, and 87-kilogram pigs

Abstract The objective of the present study was to test the hypothesis that the apparent ileal digestibility (AID) of amino acids (AA) in feed ingredients is not constant in pigs with 3 different body weights (BW). Eight pigs with initial BW of 22.2 ± 1.2 kg cannulated at the distal ileum were used. Two experimental diets contained corn distillers dried grains with solubles (DDGS) and soybean meal-wheat mixture (SBM-W; 70% soybean meal + 30% wheat) as the sole source of nitrogen, respectively. The diets were assigned to the animals in a 2-period cross-over design. Each period consisted of a 5-d adaptation period and a 2-d ileal digesta collection period. The animals, diets, and experimental design for 50 kg pigs (initial BW = 55.6 ± 3.3 kg) and 80 kg pigs (initial BW = 86.9 ± 5.1 kg) were identical to those used for 22 kg pigs. Orthogonal polynomial contrasts were used to determine the effect of ingredient type (corn DDGS or SBMM) and BW of pigs (from 22 to 87 kg) and the interaction between these 2 main effects. The AID of crude protein, lysine, and methionine in both corn DDGS and SBM-W linearly or quadratically increased (P &amp;lt; 0.05) with an increase in pig BW. An interaction between ingredient type and linear effect of BW was observed (P &amp;lt; 0.05) in histidine, isoleucine, leucine, phenylalanine, threonine, and valine. Specifically, a linear increase in AID of these AA with increasing BW of pigs was greater in SBM-W compared with corn DDGS. In conclusion, the AID values of most AA differed between the BW range of 22 to 87 kg, and these patterns varied among different ingredients.

158 Nutrient digestibility in growing pigs fed a corn distiller’s dried grains with soluble-based diet with multi-enzyme supplementation

Abstract Dietary enzyme supplementation may enhance the digestibility and utilization of non-starch components in fiber-rich feedtuffs which are increasingly used in swine diets. A xylanase/cellulase enzyme product (ENZ) was previously shown to increase the digestibility of nutrients and energy in growing pigs fed a corn-SBM diet with 30% corn dried distiller’s grains with solubles (cDDGS). To better elucidate the effects of ENZ on these components, further analysis was conducted on the fiber, non-starch polysaccharide, and ash components. A total of 12 ileal-cannulated pigs [initial body weight (BW) = 31.7 kg ± 3.04] were housed in individual metabolic crates for 21 d (period 1) and subsequently transferred to individual floor pens for an additional 28 d (period 2). These animals were assigned to 2 diets (n = 6) in a completely randomized design (CRD). The diets contained the main ingredients corn, soybean meal and cDDGS (30%) without (CON) or with ENZ supplementation. The inclusion rate of the ENZ (proprietary xylanase/cellulase product, Kerry Inc.) was 200 g/ton. Feed was formulated to 1.15% SID lysine and met or exceeded nutrient requirements for growing pigs (NRC, 2012). The diets were fed to pigs at three times maintenance energy requirement based on BW, which was assessed at 2 wk intervals throughout the study. The diets contained 0.3% titanium dioxide as an indigestible marker. In period 1, pigs had 14 d of adaptation, followed by 4 d of fecal and urine collection using the total collection method and 2 d of ileal digesta collection. In period 2, pigs had 23 days of adaptation, followed by 2 d of fecal collection and 2 d of ileal digesta collection. Data were analyzed as a CRD, using pig as the experimental unit and enzyme supplementation as the main effect. The ATTD of total NSP and galactose tended to improve in both periods 1 and 2. As consistent responses were observed in periods 1 and 2 and the ENZ X period interaction was not significant, the data from these time periods were combined for analysis. ENZ supplementation improved (P &amp;lt; 0.05) the ATTD of total NSP and galactose. Also, ENZ tended to improve (P &amp;lt; 0.10) the ATTD of cellulose and glucose from NSP. ENZ addition also increased the ATTD of calcium (P &amp;lt; 0.05) and tended to increase the ATTD of phosphorus (P &amp;lt; 0.10). In conclusion, supplementation of a corn-SBM-30% cDDGS diet with a multi-carbohydrase containing cellulase increased the ATTD of fiber, NSP and calcium in growing pigs. Novel enzymes represent a useful strategy to better utilize the nutrients in lower energy feedstuffs in monogastric animals.

Standardized ileal digestibility of amino acids and metabolizable energy in three sources of high-protein corn distillers dried grains fed to weanling pigs

Two experiments were conducted to test the null hypothesis that there are no differences in the standardized ileal digestibility (SID) of amino acids (AA) and metabolizable energy (ME) among three sources of high-protein distillers dried grains (HP-DDG) fed to weanling pigs. The three sources included an experimental HP-DDG product and two commercial HP-DDG products (i.e., HP-DDG 40 and HP-DDG 50) that were fed to weanling pigs. In experiment 1, eight barrows (initial body weight: 11.09 kg) were allotted to one of four diets using a replicated 4 × 4 Latin square design with four diets and four periods of seven days in each square. A nitrogen-free diet and three diets containing each source of HP-DDG as the sole source of AA were prepared. Results indicated that values for the SID of Lys in the experimental HP-DDG; HP-DDG 50, and HP-DDG 40 were 0.524, 0.638, and 0.642, respectively. The SID of most AA in the experimental HP-DDG was less (P < 0.05) than in the other sources of HP-DDG, but no differences were observed between HP-DDG 40 and HP-DDG 50. In experiment 2, thirty-two weanling pigs (initial body weight: 18.0 kg) were randomly allotted to one of four diets. A corn diet was formulated to contain corn as the sole source of energy and three additional diets contained corn and each source of HP-DDG. Pigs were housed individually in metabolism crates and feces and urine were collected separately for four days after five days of adaptation. Digestible energy (DE) and ME in the three sources of HP-DDG were calculated by difference. Results from experiment 2 indicated that the apparent total tract digestibility (ATTD) of gross energy (GE) in the corn diet was greater (P < 0.05) than in the diets containing the experimental HP-DDG or HP-DDG 40, and the ATTD of GE in the diets containing the experimental HP-DDG or HP-DDG 50 was greater (P < 0.05) than in the diet containing HP-DDG 40. On a dry matter basis, ME in the experimental HP-DDG, HP-DDG 40, and HP-DDG 50 were 17.05, 16.72, and 18.23 MJ/kg, respectively, with the ME of HP-DDG 50 being greater (P < 0.05) than in HP-DDG 40, but not different from the ME in the experimental HP-DDG. In conclusion, the SID of most AA in HP-DDG 40 and HP-DDG 50 was greater than in the experimental HP-DDG. The DE and ME in HP-DDG 50 was greater than in HP-DDG 40, but DE and ME in HP-DDG 40 were not different from DE and ME in the experimental HP-DDG.

Determination of apparent and standardized ileal digestibility of amino acids in corn HP-DDG fed to growing pigs

The corn-based ethanol production industry provides co-products with potential value as animal feed. However, the nutritional value of these co-products should be adequately determined for their sustainable implementation in swine diets. Therefore, a study was conducted to determine the concentration of amino acids (AA), apparent ileal digestible amino acids (AID), standardized ileal digestible amino acids (SID), and crude protein (CP) in corn distillers dried grains with high protein content (corn HP-DDG) for pigs. Six growing pigs (initial body weight: 46.30 ± 2.14 kg) were surgically fitted with a T-cannula at the distal ileum and allotted to a duplicate 2 × 3 incomplete Latin Square Design. Diets containing corn HP-DDG as the only AA source and a nitrogen-free diet (NFD) were formulated. Corn HP-DDG was used as a test ingredient to replace 40% of the starch in NFD, and titanium dioxide (0.5%) was added as an indigestible marker to both diets. Pigs were fed between 08:00 and 18:00 h during five days of adaptation and a sequence of two days of ileal digesta collection. On an as-fed basis, the chemical composition of corn HP-DDG was 40.41% CP, 1.39% lysine, 1.57% methionine + cysteine, 1.61% threonine, 0.23% tryptophan, and 2.15% valine. The AID and SID values of corn HP-DDG were 74.04% and 80.87% for CP; 76.32% and 79.15% for lysine; 84.75% and 86.52% for methionine + cysteine; 71.97% and 78.30% for threonine; 83.86% and 92.44% for tryptophan; and 76.34% and 80.47% for valine, respectively. In conclusion, the SID CP and AA in corn HP-DDG were within the previously published values, and the determined SID coefficients should be used to formulate accurate diets for pigs.

Exploring the cause of reduced production responses to feeding corn dried distillers grains in lactating dairy cows

An experiment was conducted to identify the factors that cause reduced production of cows fed a diet with high content of corn distillers grains with solubles (DDGS). We hypothesized that the factors could be high sulfur (S) content in DDGS, which may directly (S toxicity) or indirectly (DCAD) cause reduced production. We also hypothesized that high PUFA in DDGS could be another major factor. In a randomized complete block design, 60 lactating cows (15 primiparous and 45 multiparous; average ± SD at the beginning of the trial: milk yield, 44.0 ± 6.9 kg/d; DIM, 123 ± 50; BW, 672 ± 82 kg) were blocked, and cows in each block were randomly assigned to 1 of the following treatments: SBM (4.7% fatty acids [FA], 0.22% S, and 178 mEq/kg DM of DCAD), a diet containing soybean meal as the main protein source; DG, with SBM replacing mainly soybean byproducts and supplemental fat with distillers grains at 30% dietary DM (4.7% FA, 0.44% S, and 42 mEq/kg DM of DCAD); SBM+S, SBM with sodium bisulfate for additional dietary S (4.8% FA, 0.37% S, and 198 mEq/kg DM of DCAD); SBM+CO, SBM with corn oil (4.7% FA, 0.23%, and 165 mEq/kg DM of DCAD); and DG+DCAD, DG with increased DCAD (4.7% FA, 0.40% S, and 330 mEq/kg DM of DCAD). Due to the limited number of tiestalls, blocks 1 to 6 started the experiment first as phase 1, and the rest of the blocks, as phase 2, started the experiment after phase 1. All cows were fed the SBM diet for 10 d as a covariate period followed by the experimental period for 35 d. Data were analyzed using PROC MIXED of SAS (Version 9.4, SAS Institute Inc.); block and phase were random effects; and treatments, repeated week, and interaction were fixed effects. We found an interaction of week by treatment for DMI. Although milk yield did not change, milk fat concentration tended to decrease (2.78% vs. 3.34%) for DG compared with SBM. Dry matter, OM, NDF, and CP digestibilities were lower when cows were fed the DG diet compared with SBM. Additionally, cows fed DG had lower blood concentrations of HCO3-, base excess, and total (t)CO2 compared with SBM. The SBM+S diet did not affect production, nutrient digestibility, or blood parameters compared with SBM. The SBM+CO diet decreased milk fat concentration and yield compared with SBM. The DG+DCAD diet tended to increase milk fat yield and concentration (1.24 vs. 1.47 kg/d; 2.78% vs. 3.37%) and increased ECM (40.9 vs. 45.1 kg/d) compared with DG but did not improve nutrient digestibility. However, blood HCO3-, base excess, and tCO2 were greater for DG+DCAD compared with DG. In conclusion, the indirect role of S-, altering DCAD, along with the high PUFA content in DDGS, appear to be the factors causing reduced production responses to a high DDGS diet. Increasing DCAD to 300 mEq/kg DM in a high DDGS diet can be a feeding strategy to alleviate reduced production responses.

A novel approach for the facile synthesis of zinc oxide/carbon hybrid systems from corn distillers soluble: Surface modification and characterization for sustainable remediation

Sustainable, efficient, and environmentally friendly ways to tailor the carbonaceous materials from bio sources with desired functionalities remain a challenge around the world. In this study, we represent a novel approach to synthesize carbon hybrid material based on Zinc Oxide/carbon (ZnO/C) hybrid systems by catalytic hydrothermal process via crosslinking reaction through nucleation and growth of ZnO particles at the functional groups of oxidized carbon material. This research explored the volarization of Condensed Corn Distillers Soluble (CDS) as a carbon precursor to synthesize biobased carbon spheres. Surface modification of the produced carbon spheres took place using zinc chloride (ZnCl2) during hydrothermal carbonization (HTC). Zinc chloride (ZnCl2) was used to function as a catalyst during HTC and functioned as a ZnO source to synthesize (ZnO/C) hybrid systems. Design Expert software v13 was used to design the hydrothermal carbonization (HTC) experiments and response surface methodology was used to find the optimized conditions for the preparation of carbon hybrid systems. The hydrothermal synthesis process introduced 3D stone like zinc oxide particles onto the carbon matrix. These particles were self-assembled onto the carbon framework to produce carbon hybrid systems with unique physical, chemical, structural and functional properties. Herein, the obtained carbon hybrid systems (ZnO/C) were investigated and discussed in detail. ZnO/C hybrid systems were analyzed for surface morphology using scanning electron microscopy (SEM) that presented a 3D spherical interconnected phase and XRD analyses were used for phase crystallinity that showed new crystalline phases such as hopeite and zincite after the ZnCl2 incorporation. Surface functional groups were also analyzed by FTIR and results confirmed the presence of hydrophilic groups such as –OH, CC, and COOH on the surface of ZnO/C hybrid carbon systems. This study provided the insightful guidance for tailoring novel design of multifunctional carbon material as an adsorbent/catalyst for various applications of sustainable remediation.

Development and application of a multi-step porcine in vitro system to evaluate feedstuffs and feed additives for their efficacy in nutrient digestion, digesta characteristics, and intestinal immune responses

In vitro model provides alternatives to the use of live animals in research. In pig nutrition, there has been a tremendous increase in in vivo research over the decades. Proper utilization of in vitro models could provide a screening tool to reduce the needs of in vivo studies, research duration, cost, and the use of animals and feeds. This study aimed to develop a multi-step porcine in vitro system to simulate nutrient digestion and intestinal epithelial immune responses affected by feedstuffs and feed additives. Seven feedstuffs (corn, corn distillers dried grains with solubles [corn DDGS], barley, wheat, soybean meal, soy protein concentrates, and Corynebacterium glutamicum cell mass [CGCM]), feed enzymes (xylanase and phytase), and supplemental amino acids (arginine, methionine, and tryptophan), were used in this in vitro evaluation for their efficacy on digestibility, digesta characteristics, and intestinal health compared with the results from previously published in vivo studies. All in vitro evaluations were triplicated. Data were analyzed using Mixed procedure of SAS9.4. Evaluations included (1) nutrient digestibility of feedstuffs, (2) the effects of feed enzymes, xylanase and phytase, on digestibility of feedstuffs and specific substrates, and (3) the effects of amino acids, arginine, tryptophan, and methionine, on anti-inflammatory, anti-oxidative, and anti-heat stress statuses showing their effects (P < 0.05) on the measured items. Differences in dry matter and crude protein digestibility among the feedstuffs as well as effects of xylanase and phytase were detected (P < 0.05), including xylo-oligosaccharide profiles and phosphorus release from phytate. Supplementation of arginine, tryptophan, and methionine modulated (P < 0.05) cellular inflammatory and oxidative stress responses. The use of this in vitro model allowed the use of 3 experimental replications providing sufficient statistical power at P < 0.05. This indicates in vitro models can have increased precision and consistency compared with in vivo animal studies.

In vitro fermentation characteristics of different types of fiber-rich ingredients by pig fecal inoculum.

Dietary fibers with varying physicochemical properties have different fermentation characteristics, which may differently impact host health. The present study aimed to determine the fermentation characteristics including gas production kinetics, short-chain fatty acids (SCFAs) production and microbial composition of different fibrous ingredients using in vitro fermentation by fecal microbiota. Sugar beet pule (SBP), wheat bran (WB), dried corn distillers grains with solubles (DDGS), rice bran (RB) and alfalfa meal (AM) were selected to fermentation in vitro for 36 h. The results showed that SBP had the greatest gas production. SBP had the highest in vitro dry matter fermentability (IVDMF) and production of acetate, propionate and total SCFAs, followed by WB, which were all greater than DDGS, AM and RB. The alpha-diversity was higher in the DDGS, AM and RB groups than in the WB and SBP groups. Differences in microbial community composition were observed among groups. The relative abundance of Treponema was highest in WB group. RB group showed lower Prevotella abundance than other groups but had higher Succinivibrio abundance. Interestingly, the Lactobacillus reached the highest abundances in the DDGS group. Correlation analysis indicated that the relative abundance of Treponema and Prevotella was positively associated with the gas production, IVDMF and SCFAs, whereas norank_f_Muribaculaceae, Rikenellaceae_RC9_gut_group, Lysinibacillus and Succinivibrio were the opposite. Collectively, WB and SBP were fermented rapidly by fecal microbiota compared to DDGS, AM and RB. Different fiber sources have different fiber compositions and fermentation properties that affect the microbial compositins and SCFAs production. © 2024 Society of Chemical Industry.