Core Bead Research Articles

Real-Time Defect Detection for Metal Components: A Fusion of Enhanced Canny–Devernay and YOLOv6 Algorithms

Due to the presence of numerous surface defects, the inadequate contrast between defective and non-defective regions, and the resemblance between noise and subtle defects, edge detection poses a significant challenge in dimensional error detection, leading to increased dimensional measurement inaccuracies. These issues serve as major bottlenecks in the domain of automatic detection of high-precision metal parts. To address these challenges, this research proposes a combined approach involving the utilization of the YOLOv6 deep learning network in conjunction with metal lock body parts for the rapid and accurate detection of surface flaws in metal workpieces. Additionally, an enhanced Canny–Devernay sub-pixel edge detection algorithm is employed to determine the size of the lock core bead hole. The methodology is as follows: The data set for surface defect detection is acquired using the labeling software lableImg and subsequently utilized for training the YOLOv6 model to obtain the model weights. For size measurement, the region of interest (ROI) corresponding to the lock cylinder bead hole is first extracted. Subsequently, Gaussian filtering is applied to the ROI, followed by a sub-pixel edge detection using the improved Canny–Devernay algorithm. Finally, the edges are fitted using the least squares method to determine the radius of the fitted circle. The measured value is obtained through size conversion. Experimental detection involves employing the YOLOv6 method to identify surface defects in the lock body workpiece, resulting in an achieved mean Average Precision (mAP) value of 0.911. Furthermore, the size of the lock core bead hole is measured using an upgraded technique based on the Canny–Devernay sub-pixel edge detection, yielding an average inaccuracy of less than 0.03 mm. The findings of this research showcase the successful development of a practical method for applying machine vision in the realm of the automatic detection of metal parts. This achievement is accomplished through the exploration of identification methods and size-measuring techniques for common defects found in metal parts. Consequently, the study establishes a valuable framework for effectively utilizing machine vision in the field of metal parts inspection and defect detection.

QQ-PAC core-shell structured quorum quenching beads for potential membrane antifouling properties

Quorum quenching (QQ) has been proven to be an effective method to reduce MBR membrane biological contamination. In this paper, a novel and efficient QQ-PAC core-shell beads were prepared for mitigating the membrane contamination. The bead was composed of two parts: QQ bacteria embedded in the core and PAC in the shell. The microstructure of the bead was observed by scanning electron microscopy (SEM) and the functional groups were revealed by Fourier transform infrared spectroscopy (FTIR). Meanwhile, the mechanical strength, swelling property, penetration property and QQ activity of the core bead, the core shell-without PAC bead and the core shell-with PAC bead were compared. The core shell-with PAC structure improved the adsorption capacity under good mass transfer conditions. Besides, the combined effect of QQ bacteria and PAC enhanced the QQ effect and alleviated the process of MBR membrane biological contamination consequently. Therefore, the QQ-PAC core-shell beads have a potential possibility in MBR membrane fouling control as the immobilization technology of QQ bacteria.

A Versatile Processing Workflow to Enable Pathogen Detection in Clinical Samples from Organs Using VIDISCA.

In recent years, refined molecular methods coupled with powerful high throughput sequencing technologies have increased the potential of virus discovery in clinical samples. However, host genetic material remains a complicating factor that interferes with discovery of novel viruses in solid tissue samples as the relative abundance of the virus material is low. Physical enrichment processing methods, although usually complicated, labor-intensive, and costly, have proven to be successful for improving sensitivity of virus detection in complex samples. In order to further increase detectability, we studied the application of fast and simple high-throughput virus enrichment methods on tissue homogenates. Probe sonication in high EDTA concentrations, organic extraction with Vertrel™ XF, or a combination of both, were applied prior to chromatography-like enrichment using Capto™ Core 700 resin, after which effects on virus detection sensitivity by the VIDISCA method were determined. Sonication in the presence of high concentrations of EDTA showed the best performance with an increased proportion of viral reads, up to 9.4 times, yet minimal effect on the host background signal. When this sonication procedure in high EDTA concentrations was followed by organic extraction with Vertrel™ XF and two rounds of core bead chromatography enrichment, an increase up to 10.5 times in the proportion of viral reads in the processed samples was achieved, with reduction of host background sequencing. We present a simple and semi-high-throughput method that can be used to enrich homogenized tissue samples for viral reads.

A Fast, Efficient and Easy to Implement Method to Purify Bacterial Pili From Lacticaseibacillus rhamnosus GG Based on Multimodal Chromatography.

Pili are polymeric proteins located at the cell surface of bacteria. These filamentous proteins play a pivotal role in bacterial adhesion with the surrounding environment. They are found both in Gram-negative and Gram-positive bacteria but differ in their structural organization. Purifying these high molecular weight proteins is challenging and has certainly slowed down their characterization. Here, we propose a chromatography-based protocol, mainly relying on multimodal chromatography (core bead technology using Capto Core 700 resin), to purify sortase-dependent SpaCBA pili from the probiotic strain Lacticaseibacillus rhamnosus GG (LGG). Contrary to previously published methods, this purification protocol does not require specific antibodies nor complex laboratory equipment, including for the multimodal chromatography step, and provides high degree of protein purity. No other proteins were detectable by SDS-PAGE and the 260/280 nm ratio (∼0.6) of the UV spectrum confirmed the absence of any other co-purified macromolecules. One can obtain ∼50 μg of purified pili, starting from 1 L culture at OD600nm ≈ 1, in 2–3 working days. This simple protocol could be useful to numerous laboratories to purify pili from LGG easily. Therefore, the present work should boost specific studies dedicated to LGG SpaCBA pili and the characterization of the interactions occurring with their protein partners at the molecular level. Moreover, this straightforward purification process might be extended to the purification of sortase-dependant pili from other Gram-positive bacteria.

Purification of recombinant trichodysplasia spinulosa–associated polyomavirus VP1-derived virus-like particles using chromatographic techniques

Trichodysplasia spinulosa-associated polyomavirus (TSPyV) has been linked to a rare and recently characterized skin disease occurring in immunocompromised patients. In analogy with other polyomaviruses, the major capsid protein VP1 of TSPyV can self-assemble into virus-like particles (VLPs). VLPs are increasingly applied for the vaccination and diagnostics. Mostly, non-scalable and labor intensive ultracentrifugation-based techniques are used for the purification of VLPs. In this work, we developed a purification procedure for TSPyV VP1 VLPs based on two chromatographic steps, ion-exchange monolith and core bead chromatography. Prior to chromatography, ammonium sulfate precipitation was used for the initial purification of TSPyV VP1 VLPs from yeast lysate. The VLPs were further purified using CIMmultus QA ion-exchange monolith in bind-elute mode. Most of TSPyV VP1 VLPs bound to the monolith and were subsequently eluted by a linear NaCl gradient. After ion-exchange monolith chromatography, the purity of TSPyV VP1 protein was about 75%. The final purification step of TSPyV VP1 VLPs was core bead chromatography using Capto Core 700 resin in flow-through mode. After core bead chromatography, 42% of TSPyV VP1 protein was recovered with a purity of 93%. The assembly of purified TSPyV VP1 protein into VLPs approximately 45–50 nm in diameter was confirmed by electron microscopy analysis. The purification procedure for TSPyV VP1 VLPs described here could be a scalable alternative to the conventional ultracentrifugation-based purification methods.

Core bead chromatography for preparation of highly pure, infectious respiratory syncytial virus in the negative purification mode

Respiratory syncytial virus (RSV) is an important human pathogen, and is the most frequent viral cause of severe respiratory disease in infants. In addition, it is increasingly being recognized as an important cause of respiratory disease in the elderly and immunocompromised. Although a passive prophylactic treatment does exist for high-risk neonates and children, the overall disease burden warrants the development of a safe and effective prophylactic vaccine for use in otherwise healthy newborns and children. RSV is known to be an extremely labile virus, prone to aggregation and loss of infectious titer during virus handling and preparation procedures. To date infective RSV virions have been prepared by methods which are not readily scalable, such as density gradient ultracentrifugation. In this study we describe a scalable, chromatography-based purification procedure for preparation of highly pure, infectious RSV. The purification scheme is based on core bead technology and hollow fiber tangential flow filtration (TFF) and results in a ∼60% recovery of infectious virus titer. This method can be used to prepare highly purified wild type or live-attenuated vaccine strain viruses with titers as high as 1×108 plaque forming units per mL. A live-attenuated RSV vaccine prepared by this method was found to be immunogenic and protective in vivo, and its purity was 50–200-fold greater with respect to host cell dsDNA and Vero host cell proteins, than the raw feed stream. The results presented here can be considered a starting point for downstream process development of a live-attenuated vaccine approach for prevention of disease by RSV.

A Comparative Study Between Spray-Drying and Fluidized Bed Coating Processes for the Preparation of Pramipexole Controlled-Release Microparticles for Orally Disintegrating Tablets

In the present study, controlled-release microparticles for orally disintegrating tablets (ODT) were prepared using two different processes, spray drying and fluidized bed coating processes. Pramipexole dihydrochloride monohydrate (PRM), an anti-Parkinson's disease agent, was selected as a model drug. The in vitro release rate and morphology of microparticles were evaluated and compared. The size of microparticles prepared by spray drying (SD microparticles) and fluidized bed coating (FC microparticles) was around 10 and 200 µm, respectively. The latter size was defined by the size of an inert core bead. The release behavior of SD microparticles was characterized by a large initial burst release prior to slow release. In the case of FC microparticles, the initial burst release was smaller than that of SD microparticles and the compression process damaged the release-controlling layer, which led to a change in release rate. The results indicated the importance of carefully considering the manufacturing process for microparticles during the design of controlled-release ODT.

Efficient chromatographic reduction of ovalbumin for egg-based influenza virus purification

Vaccination is the most effective prevention strategy to avoid influenza infection and for protection of large populations. The vast majority of influenza vaccines are still produced with allantoic fluid from fertilized chicken eggs. The presence of ovalbumin, which can constitute over 60% of the total protein content in allantoic fluid, can result in severe allergies. Consequently, efficient reduction of ovalbumin is critical during egg based vaccine manufacturing. Here we present Capto Core 700, a novel core bead chromatographic flow through mode resin for removal of ovalbumin and compare it to sucrose zonal gradient ultracentrifugation, which is the industry standard for egg-based vaccine production. The results demonstrate that core bead chromatography is fully comparable to zonal centrifugation in removing ovalbumin to meet regulatory requirements. Furthermore, the scalability and the shorter process times of this method have the potential to significantly improve the productivity and economy for industrial production compared to zonal centrifugation.

Solid dispersion formulations of megestrol acetate with copovidone for enhanced dissolution and oral bioavailability

In order to enhance the dissolution profile and oral bioavailability of megestrol acetate (MA), solid dispersions of MA (MASDs) were formulated with copovidone and crystal sugar as a hydrophilic polymeric carrier and an inert core bead, respectively. Solvent evaporation method and fluidized bed coating technique were employed. MASDs were categorized as crystalline solid dispersion by the characterization of differential scanning calorimetry and X-ray diffraction. The mass-median diameters of MASDs were in a range of 1.4 to 2.6 μm. Based on drug to polymer ratio, MASD (1:1) and (1:2) were considered as optimized formulations, resulting in a smooth-surfaced homogeneously coated layer with enhanced dissolution rate. Dissolution of MASD was gradually increased up to 15 min, after which it reached a plateau. For the initial period, dissolution rates were in the decreasing order of MASD (1:2) ≥ MASD (1:1) > MASD (1:3) > MASD (1:5) > MASD (1:0.5) > MA powder. In the comparative pharmacokinetic study with Megace OS, a reference drug product, MASD (1:1) showed improved bioavailability of over 220% with 2-fold higher C(max) and 30% faster T(max). We conclude that MASD (1:1) is a good candidate for the development of oral solid dosage forms.

Mucoadhesive and floating chitosan-coated alginate beads for the controlled gastric release of amoxicillin

This work focused on the development of mucoadhesive and floating chitosan-coated alginate beads as a gastroretensive delivery vehicle for amoxicillin, towards the effective eradication of Helicobacter pylori, a major causative agent of peptic ulcers. Alginate was used as the core bead core polymer and chitosan as the mucoadhesive polymer coating. Amoxicillin-loaded alginate beads coated with 0.5% (w/v) chitosan (ALG/0.5%CHI) exhibited excellent floating ability, high encapsulation efficiency, high drug loading capacity, and a strong in vitro mucoadhesion to the gastric mucosal layer. In vitro, amoxicillin was released faster in simulated gastric fluid (pH 1.2, HCl) than in simulated intestinal fluid (phosphate buffer, pH 7.4). ALG/0.5%CHI could be prepared with a > 90% drug encapsulation efficiency and exhibited more than 90% muco-adhesiveness, 100% floating ability, and achieved sustained release of amoxicillin for over six hours in SGF.

Development of Hydrogel TentaGel Shell−Core Beads for Ultrahigh Throughput Solution-Phase Screening of Encoded OBOC Combinatorial Small Molecule Libraries

The one-bead one-compound (OBOC) combinatorial library method enables the rapid generation and screening of millions of discrete chemical compounds on beads. Most of the OBOC screening methods require the library compounds to remain tethered to the bead during screening process. Methods have also been developed to release library compounds from immobilized beads for in situ solution phase or "lawn" assays. However, this latter approach, while extremely powerful, is severely limited by the lack of suitable solid supports for such assays. Here, we report on the development of a novel hydrogel TentaGel shell-core (HTSC) bead in which hydrogel is grafted onto the polystyrene-based TentaGel (TG) bead as an outer shell (5-80 mum thick) via free radical surface-initiated polymerization. This novel shell-core bilayer resin enables the preparation of encoded OBOC combinatorial small molecule libraries, such that the library compounds reside on the highly hydrophilic outer layer and the coding tags reside in the polystyrene-based TG core. Using fluorescein as a model small molecule compound, we have demonstrated that fluorescein molecules that have been linked covalently to the hydrogel shell via a disulfide bond could readily diffuse out of the hydrogel layer into the bead surrounding after reduction with dithiothreitol. In contrast, under identical condition, the released fluorescein molecules remained bound to unmodified TG bead. We have prepared an encoded OBOC small molecule library on the novel shell-core beads and demonstrated that the beads can be readily decoded.

Elaboration of well‐defined Rasta resins and their use as supported catalytic systems for atom transfer radical polymerization

AbstractNew supported catalytic systems based on the immobilization of a ligand onto supported (co)polymers were prepared, allowing copper immobilization onto a solid support during the atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA). These supported catalysts were elaborated by the ATRP of 2‐vinyl‐4,4‐dimethyl‐5‐oxazolone and/or styrene onto a Wang resin initiator. Two different approaches were used, involving well‐defined architectures synthesized by ATRP. First, a supported electrophilic homopolymer [Wang‐g‐poly(2‐vinyl‐4,4‐dimethyl‐5‐oxazolone)] was synthesized to obtain an azlactone ring at each repetitive unit, and a supported statistical copolymer [Wang‐g‐poly(2‐vinyl‐4,4‐dimethyl‐5‐oxazolone‐stat‐styrene)] was synthesized to introduce a distance between the azlactone rings. The azlactone‐based (co)polymers were then modified by a reaction with N,N,N′,N′‐tetraethyldiethylenetriamine (TEDETA) to create supported complexing sites for copper bromide. The ATRP of MMA was studied with these supported ligands, and a first‐order kinetic plot was obtained, but high polydispersity indices of the obtained poly(methyl methacrylate) were observed (polydispersity index > 2). On the other hand, the supported ATRP of styrene was performed, followed by the nucleophilic substitution of bromine by TEDETA (Wang‐g‐polystyrene–N,N,N′,N′‐tetraethyldiethylenetriamine) at the chain end of the grafted polystyrene chains. This strategy led the ligand away from the core bead, depending on the length of the polystyrene block (number‐average molecular weight determined by size exclusion chromatography = 1100–2250 g/mol). These supported complexes mediated a controlled polymerization of MMA, yielding polymers with controlled molar masses and low polydispersity indices. Moreover, after the polymerization, 96% of the initial copper was kept in the beads. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5316–5328, 2006

Microencapsulation of living cells in semi-permeable membranes with covalently cross-linked layers

Microencapsulation in semi-permeable membranes protects transplanted cells against immune destruction. Microcapsule strength is critical. We describe a method to microencapsulate living cells in alginate-poly- l-lysine (PLL)-alginate membranes with covalent links between adjacent layers of microcapsule membranes, while preserving the desired membrane molecular weight cut-off (MWCO) and microencapsulated cell viability. A heterobifunctional photoactivatable cross-linker, N-5-azido-2-nitrobenzoyloxysuccinimide (ANB-NOS) was used. The N-hydroxysuccinimide ester group of ANB-NOS was covalently linked to PLL. Islets of Langerhans were immobilized in alginate beads, incubated in PLL-ANB-NOS and again in alginate. Upon illumination with UVA, covalent links were created between the phenyl azide residue of ANB-NOS and alginate from both the core bead and the outer coating. Covalently linked microcapsules remained intact after 3 years in a strong alkaline buffer (pH 12), whereas standard microcapsules disappeared within 45 s in the same solution. A standardized mechanical stress broke 22-fold more standard than covalently linked microcapsules. The MWCO and microencapsulated cell viability were similar with standard and covalently linked microcapsules. These microcapsules, extremely resistant to chemical and mechanical stresses, will be useful in numerous applications.

Formation of calcium-alginate gel coating on biocatalyst immobilization carrier.

Biocatalyst immobilization carrier was coated with calcium alginate gel by a two-step preparation procedure for prevention of leakage of the biocatalyst from the carrier. A uniform gel coating film could be formed around not only calcium alginate get beads but also chitosan beads. The thickness of calcium alginate gel coating increased with decreasing sodium alginate concentration and stirring rate, and with increasing concentration of calcium ion and diameter of the core bead. The volume of gel coating film was shown to be proportional to the mass of calcium ion initially contained in the core bead. It was also found that the thickness of gel coating film could be controlled by adjusting the calcium concentration in the core bead.

New latex-bonded pellicular anion exchangers with multi-phase selectivity for high-performance chromatographic separations

A new polymeric “multi-phase” chromatographic packing material that combines ion exchange in a pellicular format with adsorption and ion-pair retention on a neutral macroporous core bead is described. The material is stable from pH 0 to 14 and from 1 to 100% (v/v) of common reversed-phase solvents in aqueous mixtures. The ability of independently control ion exchange and adsorption or ion-pair retention is demonstrated on a variety of inorganic and organic analytes.

Reticulocyte maturation and exosome release: transferrin receptor containing exosomes shows multiple plasma membrane functions

Vesicles (exosomes) released during sheep reticulocyte maturation contain a number of plasma membrane functions. Using an antibody coated, magnetic core bead, it has been shown unequivocally that vesicles that contain the transferrin receptor also contain other plasma membrane activities, such as the nucleoside transporter and acetylcholinesterase. Lysosomal activities, normally found in the same pellet, are excluded from the transferrin receptor-containing exosomes, suggesting that there is a common mechanism to segregate and externalize specific plasma membrane proteins. In addition to the sheep, electron micrographic studies show that exosomes can be retrieved from the circulation of anemic pigs, rats, and rabbits.

Reticulocyte Maturation and Exosome Release: Transferrin Receptor Containing Exosomes Shows Multiple Plasma Membrane Functions

Vesicles (exosomes) released during sheep reticulocyte maturation contain a number of plasma membrane functions. Using an antibody coated, magnetic core bead, it has been shown unequivocally that vesicles that contain the transferrin receptor also contain other plasma membrane activities, such as the nucleoside transporter and acetylcholinesterase. Lysosomal activities, normally found in the same pellet, are excluded from the transferrin receptor-containing exosomes, suggesting that there is a common mechanism to segregate and externalize specific plasma membrane proteins. In addition to the sheep, electron micrographic studies show that exosomes can be retrieved from the circulation of anemic pigs, rats, and rabbits.