An integrated machinery to perform the analysis of particle size distribution through image processing formulations is presented. The product is comprehensive and flexible to many different industrial needs with a tailored hardware integration and design, which employs a set of sophisticated algorithms for the computational efficiency and accuracy. Compared to the traditional methods, the architecture is superior and provides significant impact as irregular and noncircular particles from a wide dimension spectrum can be analysed instantly, eliminating the need for significant manual effort with conventional trays with low accuracy. The reports are obtained through the built-in screen, mounted on the device, at customer specified detail level in addition to state-of-the-art presentations benefiting common statistics. The prediction performance, which is validated through industrial data, can further be developed for smaller particles, as a higher resolution camera implementation is necessary, with a heuristic algorithm to estimate the maximum likelihood of particle sizes when they overlap on the measurement tray.
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