Conventional Compression Tests Research Articles

Comparative Study of UPV and IE Results on Concrete Cores from Existing Structures

Dynamic non-destructive methods (NDT) are particularly attractive owing to their time and cost efficiency when compared to conventional uniaxial compressive strength tests. However, the results of these methods are highly scattered; therefore, they are primarily used for qualitative material characterization. One of the most important NDT results is the calculation of the dynamic Young’s modulus, which is associated to the uniaxial compressive strength (UCS) of concrete. The ultrasonic pulse velocity (UPV) is the most commonly used NDT. The limitation of this method is that it directly depends on knowledge of the Poisson’s ratio, and an assumption of its value must be made. This assumption results in highly scattered results. In contrast, the impact echo method (IE) can result in a dynamic Young’s modulus calculation without knowing the Poisson’s ratio. The limitation of this method is that it is dependent on the specimen’s slenderness, which in turn depends on the Poisson’s ratio. This study investigates the IE method’s applicability to short cylinders. A comparison of the UPV and IE methods is made, and the error in the dynamic Young’s modulus value derived by assuming Poisson’s ratio value in the UPV method is calculated. The authors conducted a numerical analysis and recently proposed the use of a shape correction factor (SCF) to apply the IE results for short cylinders, considering the influence of the slenderness (L/D) of the samples. For the first time worldwide, an extensive experimental study on 232 concrete samples with L/D ≈ 1.0 confirmed the wide spread of UPV test results and showed that it can lead to an error on Young’s Modulus determination by up to 50% owing to the adoption of an arbitrary Poisson’s ratio value. In contrast, using the SCF yields IE results with a ±2% error. A new methodology, ultrasonic pulse impact echo synergy (UPIES), is proposed by performing both UPV and IE tests on the specimens and using the SCF. The Poisson’s ratio and, consequently, the Young’s modulus can be accurately determined. Doi: 10.28991/CEJ-2024-010-09-03 Full Text: PDF

TEM investigation on microstructures of age-hardened 2014 Al alloy forged by cold biaxial alternate forging

In this study, microstructures of age-hardened 2014 Al alloy forged by cold biaxial alternate forging was investigated by transmission electron microscope. And also, the forming limits of age-hardened 2014 Al alloy were examined using both conventional compression test and biaxial alternate forging. As a result of compression test, it showed a perfect plastic behavior with no visible change in stress after 27% in strain and eventually, the curve fluctuated as a shear crack occurs after 51% strain. However, it was possible to impose very large strains on the 2014-T6 Al alloy workpieces through the biaxial alternate forging of up to 4 passes. The effective strain was possibly accumulated to 356% and 204% as the maximum and average values, respectively. The results of transmission electron microscope indicated that the high density dislocations were distributed after 3 passes. After 4 passes, the distribution of more increased dislocations was observed and band-shaped dislocation clustering appeared.

Behavior of ultra-high performance concrete under true tri-axial compression

Confinements have been adopted to alleviate the brittleness of ultra-high performance concrete (UHPC). However, as the foundation of confinement mechanism, the research on behavior of UHPC under tri-axial compression is rather limited. Furthermore, the confinement mechanism of PE fiber-strengthened UHPC (PE-UHPC) has not been reported yet. To this end, conventional and true tri-axial compression tests were performed for 22 UHPC cubes with different PE fiber lengths and various lateral confining stresses. The typical axial stress-strain curve has a long elastic ascending stage, a relatively short plastic ascending stage and a steep post-peak decline stage. Increasing the lateral confining stresses could extend the elastic ascending stage, and make the plastic ascending stage longer and clearer. Furthermore, the reinforcement effect of longer PE fibers became more pronounced with increasing lateral confining stresses. However, only increasing intermediate principal stresses with minor principal stresses unchanged had minor effect on the axial strain-volumetric strain behavior.

Mechanical response of sandstone exposed to monotonic and multilevel fatigue loading: Insights from deformation, energy and acoustic emission characteristics

Rock masses containing intermittent discontinues under dynamic loading have rarely been investigated, although step-path failure frequently occurs in field engineering. This work aims to explore the action mechanism of dynamic cyclic loading and discontinuities on step-path failure. Four treatments including the control (Intact sandstone), pre-flawed samples with assemblage of two 30° dip fissures (type-I), assemblage of 10° and 65° dip fissures (type-II) and assemblage of two 65° dip fissures (type-III) were replicated. Laboratory experiments consisted of conventional uniaxial compression tests (UCT) and multilevel constant-amplitude fatigue tests (MLFT). Real-time acoustic emission (AE) monitoring was conducted along with scanning electron microscopy (SEM) observation on the fractured surfaces. Results indicated that the mechanical properties, energy evolution, AE characteristics and microscopic features of sandstones were significantly influenced by pre-existing fissures. The weakened rates of peak strength ranged from 2.80% to 85.63%, and regardless of loading methods, always followed the sequence of type-I > type-II > type-III. We contribute the weakening effect to the reduction in the effective bearing area and the increase in the dip angle of the rock bridge. With the same pre-fissure morphology, the sandstone under MLFT has enhanced its deformation resistance compared to under UCT. In addition, the maximum AE count/energy during the whole cyclic stage were always significantly lower than those during the monotonic rising process. SEM images revealed that long-term fatigue loading lead to numerous micro pores and transgranular cracks. Ultimately, a simple constitutive model was proposed based on the statistical damage mechanics and geometric damage theory.

Finite element analysis of compressive stress-strain relations in elastic materials for seat foundation

Elastic materials for seat foundations come in a variety of materials, shapes, and dimensions. However, it is difficult to measure the stress-strain relationships of many elastic material combinations by conventional uniaxial compression tests. This study investigated the stress-strain relations of elastic material combinations for foam foundations using finite element analysis (FEA). First, the stress-strain relations of single-layer polymer foams and a combination of double-layer polymer foams with covering were quantified by uniaxial compression tests, and axial tensile tests quantified the properties of the covering material of the fabric. Then, based on the Ogden foam and Ogden constitutive equation of Ansys Workbench 19.2, the test data of single-layer polymer foams and covering were fitted by a non-linear least square method, and a combination of double-layer polymer foams with the covering is predicted by FEA. When the strain was 10% to 65%, the stress error between FEA and test results dropped from 95.68% to -5.08%.

Influence of X-Ray beam exposure on the development of gas bubbles during triaxial testing of sand using 3D synchrotron micro-computed tomography

The constitutive behavior of granular materials is highly influenced by the degree of saturation and whether a saturated or unsaturated framework is adopted to model the behavior of granular materials. Conventional axisymmetric triaxial compression (CTC) testing of saturated specimens tends to assume that the specimen remains saturated during shearing. X-ray computed tomography (CT) has allowed for 3D in-situ measurements beyond the global scale to investigate microscale and localized events such as fabric evolution. The literature reported several CT-coupled geotechnical experiments of saturated specimens; however, no study examined how X-ray exposure might affect the specimen, specifically the radiolysis of pore water. In this study, we present the synchrotron micro-computed tomography (SMT) results of experiments performed on sand specimens without shearing (acrylic tubes) and with shearing (CTC experiments) to assess the influence of X-ray exposure on the development of the gas phase of saturated sand. The observed phase changes were dependent on the initial pore water pressure and duration of exposure to the X-ray; the behavior of individual gas bubbles was dependent on the bubble’s surrounding sand grains and pore throat sizes leading to changes in the degree of saturation.

Multi-scale deterioration mechanism of shear strength of gypsum-bearing mudstone induced by water-rock reactions

Investigation of water-rock reactions effects on the shear strength of gypsum-bearing mudstone is necessary for underground engineering design and assessment of engineering safety. A comprehensive study of the multi-scale deterioration effects and mechanisms of water-rock reactions on gypsum-bearing mudstone can contribute to developing better engineering applications. The 25 sets of laboratory dissolution tests and 30 sets of conventional rock mechanical compression tests conducted in this study demonstrate the progressive modification of rock properties on multiple scales, including changes in mineralogy, porosity, grain structure, microstructures, and complexity of micropores, with sodium sulfate and gypsum being the most active minerals. Water-rock reactions cause irreversible morphological changes in microstructures. For instance, the number of intracrystalline pores increased, the contact between grains changed from face-to-face contact to line-to-line contact, and the volume of micropores, mesopores and macropores inside the rock increased by a maximum of 80.0%, 59.9% and 71.4% respectively. The maximum increase in the porosity of the samples was 5.33%. The increasing number of microphysical changes leads to defects that develop into weak areas, significantly decreasing the shear strength of gypsum-bearing mudstone. The maximum decrease in the cohesion of the samples was 79.06% throughout the dissolution process. It was found that the decrease in the cohesion of the samples c at the early stage of dissolution is mainly affected by the increase in the micropore volume. In the middle and late stages, the cohesion c of the samples decreased in a straight line, which is mainly caused by the increase in the macropore volume and porosity. The fluctuation in the cumulative pore volume during the whole dissolution process leads to fluctuation in the internal friction angle φ. The multi-scale degradation model of rock samples induced by water-rock reactions should be formulated to accurately evaluate the effect of water-rock reactions on rock shear strength.

Characterization of the Fracture Forming Limits by Radial Extrusion

This paper introduces a new formability test based on double-action radial extrusion to characterize material formability in the three-dimensional to plane-stress material flow transitions that are found in bulk metal-formed parts. The presentation draws from a multidirectional tool, which was designed to convert the vertical press stroke into horizontal movement of the compression punches towards each other, aspects of experimental strain determination, fractography, and finite element analysis. Results show that three-dimensional to plane-stress material flow transitions at the radially extruded flanges lead to different modes of fracture (by tension and by shear) that may or may not be preceded by necking, such as in sheet metal forming. The new formability test also reveals adequate characteristics to characterize the failure limits of very ductile wrought and additively manufactured metallic materials, which cannot be easily determined by conventional upset compression tests, and to facilitate the identification of the instant of cracking and of the corresponding fracture strains by combination of the force vs. time evolutions with the in-plane strains obtained from digital image correlation.

Design and Evaluation of Virtual Compression Testing Machine Based on Multilayer Perceptron for Vocational-Education Virtual Laboratory

The weaknesses of Conventional Compression Testing Machines (CCTM) for student practicum are the high costs of procurement, maintenance, electricity, concrete materials, and human/equipment error factors. This research proposed of Virtual Compression Testing Machine (VCTM) based on Multilayer Perceptron that uses 2 hidden layers, 60 neurons with bagging, and other parameters of a Deep Neural Network with RMSE value of 4.738. The application of VCTM has been successfully carried out and there was no significant difference with CCTM. VCTM can be used for various types of concrete with high testing intensity. Lecturers and researchers can use VCTM to conduct research.

The Influence of the Strain Rate and Prestatic Stress on the Dynamic Mechanical Properties of Sandstone-A Case Study from China.

A series of conventional dynamic uniaxial compressive (CDUC) tests and coupled static dynamic loading (CSDL) tests were performed using a split Hopkinson compression bar (SHPB) system to explore the variable dynamic mechanical behavior and fracture characteristics of medium siltstone at a microscopic scale in the laboratory. In the CDUC tests, the dynamic uniaxial strength of the medium sandstone is rate-dependent in the range of 17.5 to 96.8 s-1, while the dynamic elastic modulus is not dependent on the strain rate. Then, this paper proposes a generalized model to characterize the rate-dependent strength from 17.5 to 96.8 s-1. In the CSDL tests, with increasing initial prestatic stress, the dynamic elastic modulus and dynamic strength increase nonlinearly at first and then decrease. The results show that two classical morphological types (i.e., Type I and Type II) are observed in the dynamic stress-strain response from the CDUC and CSDL tests. By scanning electron microscopy (SEM), microscopic differences in the post-loading microcrack characteristics in the behavior of Type I and Type II are identified. In Class I behavior, intergranular fracture (IF) usually initiates at or near the grains, with most cracks deflected along the grain boundaries, resulting in a sharp angular edge, and then coalesces to the main fracture surface that splits the specimen along the direction of stress wave propagation. In contrast, Class II behavior results from the combined IF and transgranular fracture (TF).

Determination method of fatigue strength of cement-stabilized Macadam under three-dimensional stress state using equivalent stress as index

The cement-stabilized macadam (CSM) material is in a three-dimensional (3D) complex stress state in the pavement structure. It is difficult for the conventional test method to characterize the 3D fatigue strength characteristics of the CSM. In order to establish a 3D fatigue strength design criterion through simple strength methods, this work conducted the conventional unconfined compressive (UC), direct tensile (DT), and indirect tensile (IT) tests. The corresponding 3D strength model, including three parameters, was determined based on three strength testing methods. In addition, a normalized fatigue model including one parameter was obtained by three fatigue tests. Finally, the fatigue strength model under a 3D stress state was established by combining fatigue and the 3D strength model. The results indicate that the 3D strength model effectively characterized the CSM strength under any stress state, and the difference between the IT strengths predicted by the 3D strength model and obtained by the test is 18.43%. Moreover, the fatigue normalization model reflected the 3D fatigue failure of CSM in a complex stress state. The proposed fatigue strength of CSM based on the equivalent stress has clear physical meaning. This work provided a practical technology to obtain 3D fatigue strength resistance of CSM, which solved the technical problem of inaccurate measurement of pavement structure resistance.

Experimental investigation into rock burst proneness of rock materials considering strain rate and size effect

In deep rock engineering, evaluating the likelihood of rock burst is imperative to ensure safety. This study proposes a new metric, the post-peak dissipated energy index, which accounts for strain rate and size effects in assessment of the rock burst proneness of a rock mass. To investigate rock burst proneness, conventional compression tests were conducted on limestone and slate samples with different length to diameter (L/D) ratios (ranging from 0.3 to 1.5) at four different strain rates (0.005, 0.01, 0.5, and 1.0 s−1). Based on the testing observations, the actual rock burst proneness was classified into three categories (no risk, low risk, and high risk). A new criterion was also established using the post-peak dissipated energy index, which is the ratio of elastic energy to total dissipated energy. The impact of the strain rate and L/D ratio on rock burst proneness was analyzed. The results indicated that increased strain rates cause a strong hardening effect, leading to staged growth of rock burst proneness. However, the rock burst proneness decreases non-linearly with the increasing L/D ratio. The accuracy of the proposed criterion was validated by comparison with existing criteria, demonstrating that the energy-based index ensures a reliable evaluation of the rock burst proneness of a rock mass. The proposed method has excellent potential for practical application in deep rock engineering.

A Simple and Practical Tool for Indirect Determination of the Unconfined Compressive Strength of Most Common Construction Materials

Determination of the unconfined compressive strength (UCS) of construction materials in the laboratory is tedious and time-consuming. There have been many attempts to indirectly predict UCS using simpler tools and techniques. One of them is the nail gun. The scope of this investigation is to design a nailer which can be applied all construction materials whose UCS range from 1-100 MPa. In the research, rocks, bricks, and concretes prepared in different cement/sand ratios with different strength ranges were used as materials. The unconfined compressive strength of the materials used in the experiments was first determined by conventional compression tests. The nail penetration depths were determined by conducting experiments on the same materials using a nailer with two different energy levels. An empirical relationship was developed by using nail penetration depths, driving energies, and nail diameters as the independent variables and the UCS determined by the conventional method as the dependent variable. According to the empirical relationship determined by multiple regression analysis, the UCS of building materials can be estimated with significance level of 99% by the nail penetration method. The research also revealed that the UCS of rocks might have a coefficient of variation as high as 30%.

Influence of Vanadium and Niobium Carbide Particles on the Mechanical, Microstructural, and Physical Properties of AA6061 Aluminum-Based Mono- and Hybrid Composite Using FSP

The ceramic particle reinforcement process is one of the most utilized techniques to enhance the metal surface. The current investigation uses vanadium and niobium carbides to reinforce the AA6061 alloy using the friction stir process (FSP). The mechanical properties are evaluated using ultrasound and conventional compressive tests; furthermore, the microstructure and physical properties are carried out to show the effect of single and hybrid additives of ceramic particles on the surface composites of aluminum alloy. Scanning electron microscopy (SEM) is utilized to examine the presence and distribution of the reinforcement VC and NbC particles inside the composite matrix. The microstructure examination revealed a good dispersion and homogenized distribution of the reinforcement particles. The results indicated that reinforcement particles significantly enhanced the mechanical and physical properties. The VC and NbC particles play an important role in improving the surface hardening behavior and grain refinement by restricting grain growth during the dynamic recrystallization process in the FSP action. The hybrid composited AA6061/NbC + VC recorded an increase in the compressive stress, yield stress, and hardness of 25%, 20%, and 50%, respectively, relative to the base metal, in addition to a 55% decrease in the coefficient of the thermal expansion (CTE) was reported. Moreover, the hybrid composite AA6061/NbC + VC significantly affected the corrosion rate with a reduction of 45%.

Plastic deformation behavior of Ti45Nb in ultrasonic vibration-assisted compression

Ti45nb is a commonly used titanium alloy with high strength for aviation. However, it is mainly cold formed under conventional conditions and cracks often occur when deformation is large. Ultrasonic vibration-assisted compression test of Ti45Nb titanium alloy was carried out on a universal testing machine equipped with an ultrasonic vibration system. The influence of ultrasonic vibration on the deformation behavior of Ti45Nb was investigated. The results showed that ultrasonic vibration can significantly reduce the flow stress in the deformation process, and the reduction amplitude increases with the continuation of the compression process. The decrease in flow stress is caused by the stress superposition and acoustic softening effect. Compared to the conventional compression test, the grain in the center of the ultrasonic vibration-assisted compressed sample is finer, and the thickness of the lamellar substructure in the shear band is thinner. Therefore, ultrasonic vibration has a promoting effect on the deformation of Ti45Nb alloy.

New rock strength-based UCS-V[formula omitted] correlation equation for different rock types by statistical regression methods

Uniaxial compressive strength (UCS) is an essential parameter for the characterization of rock strength. P-wave velocity (Vp) measured using ultrasonic testing has been commonly used to predict UCS because this method has many advantages over conventional uniaxial compressive tests, such as its simple operation, low cost, and non-destructive nature. Vp can also be used to calculate dynamic elastic moduli. A Vp-based equation that can be used to evaluate the UCS of numerous types of rocks with high accuracy, however, remains a challenge. Effects such as porosity, weathering, and mineralization have been seldom considered although they significantly affect the UCS-Vp correlation, especially in weak rocks. This research proposes a rock strength-based UCS-Vp regression equation for engineering purposes, which can be used to predict the UCS of different rock types that have a Vp over a critical value and that have been classified by strength (high or low). The training data on which this equation is based yield a coefficient of determination of 0.96 and a standard deviation of 18.1 MPa, and the mean absolute error of the regression model is 14.7 MPa after testing. A critical Vp value of 3.5 km/s is used to evaluate how a rock is affected by porosity; if the rock Vp is greater than this critical value, a more in-depth strength analysis is needed. The critical rock strength judgment involves several hammer blows being applied to a rock sample to fracture or chip it. This determines whether the rock sample has a UCS above or below 100 MPa and low or high porosity, and thus the variable input values for the prediction equation. The UCS-Vp correlation is linear for rocks with greater than critical strength and logarithmic for rocks with lower than critical strength. The new model provides a quick and effective way to evaluate UCS for engineering projects and significantly extends the usage of the UCS-Vp correlation equation to different rock types while maintaining a high degree of accuracy.

Energy Chaos Characteristic Evolution Analysis of Sandstones during Multilevel Unloading Subject to Different Confining Pressures

Abstract In this study, multilevel and conventional unloading triaxial compression tests under different confining pressures are separately carried out to systematically reveal the deformation, energy evolution, and fracture characteristics of sandstone samples. Results show that under the multilevel unloading condition, the increase of the initial confining pressure has a more obvious inhibitory effect on the radial strain of sandstone, and the samples can fully exhibit elastic deformation and partial plastic deformation, showing obvious plastic characteristics. The radial energy growth factor is more sensitive than the axial energy growth factor during the process of confining pressure unloading, and the larger the initial confining pressure, the earlier the period-doubling bifurcation region and chaotic region are reached. To better understand the deformation and failure process of rock during engineering excavation, it is necessary to establish a constitutive relation describing the mechanical properties of rock. The three-step failure mode also proves that there are tensile and shear fractures in sandstone samples, in which the effects of tensile stress and shear stress are more or less interdependent in the failure process. It can be seen that multilevel unloading makes the energy conversion more adequate and reduces the sudden release of energy when the rock fails, reducing the possibility of rockburst and making the excavation unloading process safer. This will deepen the understanding of rock failure behavior and contribute to the better application of energy characteristics to relevant engineering practices.

Time-Frequency Characteristics of Acoustic Emission Signals on Water-Bearing Sandstone Specimen Subjected to Conventional Uniaxial Compression

This paper presents an experimental investigation of acoustic emission (AE) time-frequency characteristics of a water-bearing sandstone specimen in a conventional uniaxial compression test. The main achievements are as follows: (1) The violent fluctuation of AE time domain parameters indicates that the water-bearing sandstone specimen is about to be destroyed. This characteristic provides a theoretical basis for predicting the failure of water-bearing rock in engineering practice. (2) In the elastic phase, the AE b value is the lowest but has a sudden increase after falling into the steady crack propagation phase. In the unsteady crack propagation phase, the AE b value is further increased. This characteristic is of great indicative value for predicting the failure of the water-bearing sandstone specimen. (3) The difference of dominant frequency among the three key points is very small, indicating that the crack initiation and propagation of the water-bearing sandstone specimen has a certain stability in the damage and failure process. But, the two-dimensional frequency spectrum structure of AE waveform signals shows that the closer to failure, the more the number of the frequency spectrum structure peaks. (4) The energy of AE signals is mainly concentrated in the first three frequency bands. The closer to failure, the more the energy proportion of the first three frequency bands is reduced; conversely, the energy proportion of the latter five frequency bands is increased, which leads to more complexity of the failure modes of the water-bearing sandstone specimen.

Assessment of Woodcrete Using Destructive and Non-Destructive Test Methods.

Utilizing solid wastes and industrial by-products as a partial replacement for raw materials has become an acceptable practice among researchers and scientists in the civil engineering field. Sawdust and wood shavings are not an exception; they are being used in concrete as a partial or total replacement for some of its constituents. The main goal of this research is to establish a relation between destructive and non-destructive testing for concrete containing wood shavings as a partial replacement of sand (woodcrete). With this type of material existing, thus the need to understand the behavior of such material becomes urgent and evokes the need to ease the process of the assessment and the evaluation of such materials and therefore provide more understanding of its behavior. In addition to the conventional concrete mix, five mixes of woodcrete were made by replacing fine aggregate by volume with wood shavings at different replacement levels varied from 5% to 50%. Cubic samples were tested at the age of 90 days using nondestructive tests (NDT), namely, rebound hammer test and ultrasonic pulse velocity test. Then, the specimens were tested using a conventional compressive test using a universal compression testing machine. Statistical analysis was performed to establish empirical relations between destructive and non-destructive results. The dynamic modulus of elasticity was calculated, and some formulas to estimate the (compressive) strength of woodcrete using NDT results were proposed and tested against experimental results and showed acceptable results.

Quantification of the Fracture Complexity of Shale Cores After Triaxial Fracturing

Diagnosing fractures under compression is of great importance in optimizing hydraulic fracturing stimulation strategies for unconventional reservoirs. However, a lot of information, such as fracture morphology and fracture complexity, is far from being fully excavated in the laboratory limited by the immature fracture identification techniques. In the current study, we propose a set of methods to analyze the fracture complexity of cylindrical cores after triaxial fracturing. Rock failure under conventional compression tests is real-time controlled by monitoring the stress–strain evolutions to ensure that the cores remain cylindrical after failure. The lateral surface of the core cylinders is scanned with a 2D optical scanner to extract the fracture parameters, surface fracture rate, and inclination dispersion, which are normalized and averaged to derive the fracture complexity. After analyzing the data for 24 shale gas reservoir cores from the Sichuan Basin, the fractal dimension of fracture images shows a good linear correlation with the surface fracture rate but has no correlation with the dip dispersion. The calculated fracture complexity has nearly no relationship with the E-v–based brittleness index but demonstrates a positive correlation with the mineral content–based brittleness index. Moreover, the fracture complexity is associated with the core mineralogical compositions. The fracture complexity is positively correlated with the content of quartz, calcite, and dolomite and negatively correlated with the content of clay minerals and has no obvious relationship with the content of feldspar. The proposed method provides an experimental basis for the evaluation of fracturability of unconventional oil and gas reservoirs.