The objective of the presented work is to develop an efficient and validated approach based on a multi-dimensional computational fluid dynamics (CFD) code for predicting turbulent gaseous dispersion, conjugated heat and mass transfer, multi-phase flow, and combustion of hydrogen mixtures. Applications of interest are accident scenarios relevant to nuclear power plant safety, renewable energy systems involved in hydrogen transport, hydrogen storage, facilities operating with hydrogen, as well as conventional large scale energy systems involving combustible gases. All model development is conducted within the framework of the high-performance scientific computing software GASFLOW-Multi-Physics-Integration (MPI). GASFLOW-MPI is the advanced parallel version of the GASFLOW sequential code with many newly developed and validated models and features. The code provides reliability, robustness and excellent parallel scalability in predicting all-speed flow-fields associated with hydrogen safety, including distribution, turbulent combustion and detonation. In the meanwhile, it has been well verified and validated by many international blind and open benchmarks.The recently developed combustion models in GASFLOW-MPI code are based on the transport equation of a reaction progress variable. The sources consist of turbulence dominated and chemistry kinetics dominated terms. Models have been implemented to compute the turbulent burning velocity for the turbulence controlled combustion rate. One-step and two-step models are included to obtain the chemical kinetics controlled reaction rate. These models, combined with the efficient and verified all-speed solver of the GASFLOW-MPI code, can be used for simulations of deflagration, detonation and the important transition processes like flame acceleration (FA) and deflagration-to-detonation-transition (DDT), without additional need for expert judgment and intervention. It should be noted that the major goal is to develop a reliable and efficient numerical tool for large-scale engineering analysis, instead of resolving the extremely complex physical phenomena and detailed chemistry kinetics on microscopic scales. During the course of this development, new verification and validation studies were completed for phenomena relevant to hydrogen-fueled combustion, such as shock wave capturing, premixed and non-premixed turbulent combustion with convective, conductive and radiation heat losses, detonation of unconfined hydrogen–air mixtures, and confined detonation waves in tubes. Excellent agreements between test data and model predictions support the predictive capabilities of the combustion models in GASFLOW-MPI code. In Part II of the paper, the newly developed CFD methodology has been successfully applied to a first analysis of hydrogen distribution and explosion in the Fukushi Daicchi Unit 1 accident.The major advantage of GASFLOW-MPI code is the all-speed capability of simulating laminar and turbulent distribution processes, slow deflagration, transition to fast hydrogen combustion modes including detonation, within a single scientific software framework without the need of transforming data between different solvers or codes. Since the code can model the detailed heat transfer mechanisms, including convective heat transfer, thermal radiation, steam condensation and heat conduction, the effects of heat losses on hydrogen deflagrations or detonations can also be taken into account. Consequently, the code provides more accurate and reliable mechanical and thermal loads to the confining structures, compared to the overly conservative results from numerical simulations with the adiabatic assumptions.Predictions of flame acceleration mechanisms associated with turbulent flames and flow obstacles, as well as DDT modeling and their comparisons to available data will be presented in future papers. A structural analysis module will be further developed. The ultimate goal is to expand the GASFLOW-MPI code into an integral high-performance multi-physics simulation tool to cover the entire spectrum of phenomena involved in the mechanistic hydrogen safety analysis of large scale industrial facilities.
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