Currently, the primary method employed for ultrasound inspection is based on sending and detecting ultrasound pulses. Typically, pulse-based methods are essentially time-domain back-reflection methods, and the time-of-flight is the main measured parameter. Recently, continuous-wave methods have been developed in the radar and the fiber-optics fields, which demonstrate significantly better spatial resolution, higher signal-to-noise ratio, and ability to detect reflecting objects at very short distances. It is proposed to use the same approach to develop continuous-wave ultrasound inspection systems. The two main differences between the proposed continuous-wave ultrasonic testing and the classical pulsed ultrasound inspection method are: (i) in the continuous-wave ultrasonic testing method, the transmitted and received signals overlap in the time domain, while in the pulsed ultrasound inspection method the transmitted and received signals are separated in the time; and (ii) in the pulsed ultrasound inspection method the most important parameter is the time delay between the transmitted and received signals, while in the continuous-wave ultrasonic testing method the most informative parameters are the frequency and phase changes in the received signal in respect to modulated transmitted signal. This allows for additional flexibility in the continuous-wave ultrasonic measurements, through control of the frequency modulation. Also, the continuous-wave ultrasonic method potentially offers improved detection range and resolution; improved signal-to-noise ratio due to better energy efficiency and easier filtering; and reduced requirements on the voltage applied to the transducer, which in turn allows the use of simplified low-cost electronics. The theoretical basis of several continuous-wave ultrasound inspection technique is explained, and their advantages and limitations are discussed. Implementation of several prototype continuous-wave ultrasound testing systems is presented. Examples of the use of the systems for non-destructive testing are described.
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