AbstractA high‐toughness epoxy has been prepared using carboxyl‐terminated butadiene acrylonitrile (CTBN) as a toughening agent to modify the AG‐80 epoxy resin. High‐performance carbon fiber/epoxy (CF/EP) composites are fabricated using the CTBN‐toughened epoxy resin as the matrix and two types of CF, namely, T800SC and T800HB, as reinforcement. The mechanical properties of the matrix, surface properties of the CFs, tensile properties, and fracture morphologies of the composites are systematically investigated to elucidate the key factors influencing interfacial bonding in high‐performance CF/EP composites. The results reveal that the most significant improvement in toughness is achieved when the CTBN content is 6.90 wt.% in the epoxy resin. Owing to the high content of polar functional groups and excellent surface wettability of T800SC, the T800SC/EP composite exhibits superior mechanical properties compared with the T800HB/EP composite.
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