AbstractThis study investigated the effect of magnetic particle size and volume fraction on the shear yield stress and dynamic viscosity of magnetorheological fluids. Magnetorheological fluids with varying volume fractions of micro‐ and nanoscale magnetic particles were prepared. A plate‐on‐plate shear test bench was constructed to evaluate the fluids under a constant shear rate, with the applied current ranging from 0 A to 1.2 A. Results indicated that the shear yield stress initially increased and then decreased as the volume fraction of magnetic nanoparticles increased, reaching a maximum of 47 kPa at a volume fraction of 7 %. However, the excessive addition of magnetic particles or large‐diameter particles led to settling and reduced stability of the fluids. The findings suggest that optimizing the size and volume fraction of magnetic particles is crucial for maximizing the shear yield stress of magnetorheological fluids.
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