Constant Flow Valve Restrictors Research Articles

Analytical Study of Non-Recessed Conical Hole Entry Hybrid/Hydrostatic Journal Bearing with Constant Flow Valve Restrictor

The present work studies the analysis of a non recessed hole entry conical hybrid/hydrostatic journal bearing adjusted for constant flow valve (CFV) restriction. The paper provides effectiveness between the conical bearings with hole entry operating in hybrid and hydrostatic mode. The Reynolds formulae, for the flow of fluid through the mating surfaces of a conical journal and bearing, are numerically worked out in both the modes considering the finite element analysis (FEA) and the necessary boundary preconditions. Holes in double row are marked on conical bearing circumference to accommodate the CFV restrictors, the angular distance between two holes are 30o apart from the apex. Qualitative features of the conical journal bearing system with hole entry have been elaborated to analyze bearing performance for radial load variation Wr = 0.25-2. Numerical results obtained from the present study indicate that load carrying capacity of conical bearing, operating in hydrostatic mode, is enhanced by the maximum pressure, direct fluid film damping and direct film stiffness coefficients vis-a-vis corresponding hybrid mode. 

Stiffness and damping characteristics of conical multirecess hybrid journal bearing for different load arrangements

This paper presents the theoretical analysis on the effect of two different load arrangements for a conical multirecess hybrid journal bearing. For this analysis constant flow valve restrictors are used under micropolar lubricant for different semi cone angles. The modified Reynolds equation using micropolar fluid flow on the conical surface has been solved with the use of FEM and Galerkin’s technique applying proper boundary conditions in the iterative scheme. The study suggests that the configuration LA I can be a better alternative as compared to LA II for different semi-cone angles and external load in terms of bearing characteristics.

Nonlinear transient analysis of hole-entry journal bearing with constant flow of micropolar fluids

The present work deals with study and analysis of a symmetric hybrid journal bearing compensated with constant flow valve restrictor operating with micropolar fluid from stability point of view. The effect of micropolar parameters on the stability of this journal bearing system is presented on the basis of nonlinear transient model. Finite element method has been used to solve modified Reynolds’ equation for the flow of micropolar fluid through the bearing. Computations are done for the static and dynamic characteristics of hole-entry hybrid journal bearing system. The stability characteristics in terms of critical mass of journal, threshold speed, and frequency of whirl are obtained for journal bearing system operating with Newtonian and micropolar fluids and are compared together. Paths of the journal center in the form of trajectories have also been plotted using the journal center coordinates obtained after solving nonlinear equation of motion by fourth-order Runge–Kutta method to find the stability margin of the considered bearing configuration more precisely and easily. Results indicate that micropolar effect causes significant increase in stability margin of the hybrid journal bearing system especially at higher loads. The results also indicate that lubricant flow through the bearing and type of lubricant should be decided in an appropriate manner for the stability of the constant flow valve compensated hybrid journal bearing system.

Dynamic analysis of a 2-lobe geometrically imperfect journal bearing system

The present study is concerned with the linear and nonlinear transient motion analysis of a 2-lobe geometrically imperfect hybrid journal bearing system compensated with constant flow valve restrictor. The trajectories of journal center motion for a geometrically imperfect rotating journal (barrel, bellmouth and undulation type journal) have been numerically simulated by solving the linear and nonlinear equations of motion of journal center using a fourth order Runga–Kutta method. The numerically computed results for the journal center trajectories indicate that the 2-lobe bearing [Formula: see text] is more stable with geometrically imperfect journal as compared to the circular bearing with imperfect journal.

Effect of micropolar lubrication in non-circular hole-entry hybrid journal bearing with constant flow valve restrictor

Purpose In the present scenario of high-speed machines, the use of non-circular hole-entry bearing configuration, i.e. two-lobe, multi-lobe, lemon bore, etc., has becomes unavoidable, as the journal bearings with non-circular configurations provide better stability at high operating speed and heavy dynamic loading. Further, this research aims to show that the presence of micro particles in the lubricants greatly affects performance of the bearings, as their presence leads to non-Newtonian behaviors of the lubricant. Therefore, to consider the effect of these micro particles, the lubricant is modeled as a micropolar lubricant. The present work analyzes the effect of these micropolar lubricants on the performance of hole-entry circular and non-circular (two-lobe) hybrid journal bearings compensated with constant flow valve restrictor and compares with that of Newtonian lubricants. Design/methodology/approach The modified Reynolds equation governing the laminar flow of iso-viscous, incompressible micropolar lubricant in the clearance space of a journal bearing system has been solved using finite element method and appropriate boundary conditions. Further, a comparative analysis between circular and non-circular (two-lobe) hybrid journal bearing compensated with constant flow valve restrictor operating with Newtonian and micropolar lubricant has been presented. Findings The numerically simulated results reveal that the non-circular bearing configuration provides better performance vis-à-vis the circular bearing configuration. Further, the increase in the micropolar effect of the lubricant enhances the performance of circular and the non-circular bearing configurations compared with the Newtonian lubricant. Also, in the case of the non-circular bearing configuration with an offset factor (δ = 1.5), the bearing performance improved compared with (δ = 1.25). Originality/value Many research studies have been done in the area of non-circular hybrid journal bearing with Newtonian lubricants with different types of restrictors, but the non-circular hole-entry constant flow valve-compensated hybrid journal bearing operating with the micropolar lubricant has not been analyzed. Therefore, in the present work, an effort has been made to fill this research gap.

Performance characteristics of constant flow valve compensated conical multirecess hybrid journal bearing under micropolar lubrication

This paper presents the theoretical study on the effect of micropolar parameters of the fluid and the semi-cone angle on the performance characteristics of a conical multirecess hybrid journal bearing under micropolar lubrication compensated with constant flow valve. The numerical solution of the modified Reynolds equation for micropolar fluid flow on the conical surface has been done by using finite element method using Galerkin's technique along with the necessary boundary conditions and iterative scheme. The performance characteristics have been presented for a wide range of the semi-cone angle and the restrictor design parameter of the conical hybrid journal bearing system operating under Newtonian and micropolar lubrication. The study suggests that the semi-cone angle of the bearing, constant flow valve restrictor and micropolar parameters significantly influence the performance characteristics of conical bearing. With increase in semi-cone angle of bearing the direct stiffness, damping coefficients and the stability margin have been observed to increase significantly.

Thermohydrostatic rheological analysis of constant flow valve compensated multiple hole-entry hybrid journal bearings

Purpose – The changing technological scenario necessitated hybrid journal bearings to operate under severe conditions of heavy load and high speed resulting into temperature rise of the lubricant fluid-film and bearing surface. To predict the performance of a bearing realistically, theoretical model must consider the combined influence of the rise of temperature and non-Newtonian behavior of the lubricant. The aim of the present paper is to study the effect of viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on performance of constant flow valve compensated multiple hole-entry hybrid journal bearings. Design/methodology/approach – Finite element method has been used to solve Reynolds equation along with restrictor flow equation, 3D energy equation and 3D conduction equation using suitable iterative technique. The non-Newtonian lubricant has been assumed to follow cubic shear stress law. Findings – The thermohydrostatic rheological performances of symmetric and asymmetric hole-entry hybrid journal bearing configurations are studied. The computed results illustrate that variation of viscosity due to rise in temperature and non-Newtonian behavior of the lubricant affects the performance of hole-entry hybrid journal bearing system quite significantly. Originality/value – In the present work, the influences of the viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on the performance characteristics of non-recessed hole-entry hybrid journal bearing with symmetric and asymmetric configurations compensated with constant flow valve restrictors have been investigated for generating the design data to be used by bearing designer. The design data computed in the present thesis are a contribution in field of knowledge of bearing design.

Nonlinear transient stability study of two lobe symmetric hole entry worn hybrid journal bearing operating with non-Newtonian lubricant

The present paper, deals with a theoretical study concerning the effect of non-Newtonian lubricant on the stability of a two lobe symmetric hole entry worn hybrid journal bearing, compensated with constant flow valve restrictor. Trajectories of journal center motion have been obtained by solving the nonlinear equation of motion for the journal center with the Runge–Kutta method. The numerically simulated results indicate that the non-Newtonian behavior of the lubricant has a profound influence on the journal trajectories and stability of a worn hybrid journal bearing. A proper selection of parameters such as offset factor, wear depth parameter and the non-linearity factor may provide better bearing stability.

Static performance characteristics of hybrid journal bearings with plugged entry holes

PurposeThis paper aims to investigate the effect of plugging of holes on the static performance characteristics of a constant flow valve compensated hole‐entry hybrid journal bearing system operating with Newtonian and non‐Newtonian lubricants. The analysis considers the generalized Reynolds equation governing the flow of lubricant having variable viscosity in the clearance space and equation of flow of lubricant through constant flow valve restrictor. The non‐Newtonian lubricant is assumed to follow the power law. The performance characteristics are computed for the two values of power law index (n=1.0 and 0.566). The computed results indicate that the blockage of holes during operation will not be the likely causes for the imminent failure of a well‐designed non‐recessed hole‐entry hybrid journal bearing.Design/methodology/approachFinite element method has been used to solve generalized Reynolds equation governing the flow of lubricant having variable viscosity in the clearance space and equation of flow of lubricant through constant flow valve restrictor.FindingsThe computed results indicate that the blockage of holes during operation will not be the likely causes for the imminent failure of a well‐designed non‐recessed hole‐entry hybrid journal bearing. The bearing configuration with plugged holes provides sufficient fluid film thickness and low power requirement as less lubricant is required to be pumped in the bearing.Originality/valueTo the best of the author's knowledge, no study which considers the influence of plugging of holes on the static performance characteristics of a constant flow valve compensated hole‐entry hybrid journal bearing system operating with Newtonian and non‐Newtonian lubricant is yet available in the literature.

A Comparative Elastohydrostatic Analysis of CFV- and Capillary-Compensated Multirecess Hydrostatic/Hybrid Journal Bearing Operating with Micropolar Lubricant

A comparative study on the performance characteristics of the flexible multirecess hydrostatic journal bearing system with constant flow valve and capillary restrictors has been presented considering the effect of micropolar parameters. The modified Reynolds equation for the flow of micropolar lubricant through the bearing has been solved using finite element method, and the resulting elastic deformation in the bearing shell has been determined iteratively. The results indicate that the micropolar parameters of the lubricant affect the performance of the flexible multirecess hydrostatic journal bearing system quite significantly.

Performance of a noncircular 2‐lobe multirecess hydrostatic journal bearing with wear

PurposeNoncircular journal bearings are used in industry because of their simplicity, efficiency and low cost. During the life time of a machine, these are required to be operated over a number of years and are submitted to several stops and starts. As a result, the bush becomes progressively worn out and the bearing performance changes. The purpose of this paper is to study theoretically the influence of wear on the performance of a non‐circular 2‐lobe four‐pocket multirecess hybrid journal bearing system.Design/methodology/approachThe Reynolds equation governing the flow of lubricant in the clearance space of a non‐circular 2‐lobe multirecess worn hybrid journal bearing system has been solved using FEM along with appropriate boundary conditions. The defects caused by wear are centered on the load line and range from 10 per cent to 50 per cent of the bearing radial clearance.FindingsThe numerically simulated results based on a Newtonian lubricant and the steady state flow field system have been presented in terms of maximum fluid film pressure, minimum fluid film thickness, lubricant flow rate, direct fluid film stiffness and damping coefficients and stability threshold speed margin. The paper demonstrates that, for the bearing configurations studied, the bearing behavior is clearly affected by wear. The numerically simulated results indicate that for an offset factor of δ=1.2, the value of h¯min reduces by 21.21 per cent at δ¯w=0.5.Originality/valueThe presented results have valuable data in case of 2‐lobe four pocket hybrid journal bearing compensated with constant flow valve restrictor. The paper outcomes are sure to be of interest for researchers and useful for bearing designers.

Influence of non‐Newtonian behavior of lubricant on performance of hole‐entry hybrid journal bearings employing constant flow valve restrictors

Purpose – This paper aims to describe the theoretical study concerning the effect of non‐linear behavior of the lubricant on the performance of symmetric constant flow valve compensated hole‐entry hybrid journal bearing. The bearing performance characteristics have been computed for various values of non‐linearity factor, land width ratio, aspect ratio and external load.Design/methodology/approach – The analysis considers the generalized Reynolds equation governing the flow of lubricant having variable viscosity in the clearance space and equation of flow of lubricant through constant flow valve restrictor. The non‐Newtonian lubricant is assumed to follow the cubic shear stress law.Findings – The study indicates that for generation of accurate bearing characteristics data, the inclusion of non‐linear effects of lubricant in the analysis is essential.Originality/value – The performance characteristics in terms of minimum fluid‐film thickness, fluid‐film stiffness and damping coefficients, critical mass and...

A Comparative Thermal Analysis of Slot-Entry and Hole-Entry Hybrid Journal Bearings Lubricated With Non-Newtonian Lubricant

The effect of viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on the performance of hole-entry and slot-entry hybrid journal bearings system is the focus of this investigation. The performance characteristics of nonrecessed hybrid journal bearings operating with different flow controlling devices, i.e., constant flow valve, capillary, orifice, and slot restrictors, have been compared. Finite element method has been used to solve the Reynolds equation governing the flow of lubricant in the bearing clearance space along with the restrictor flow equation, energy equation and conduction equation using suitable iterative technique. The non-Newtonian lubricant has been assumed to follow the cubic shear stress law. The results indicate that variation in viscosity due to rise in temperature and non-Newtonian behavior of the lubricant affects the performance of nonrecessed hybrid journal bearing system quite significantly. The results further indicate that bearing performance can be improved by selecting a particular bearing configuration in conjunction with a suitable compensating device.

Non‐Newtonian and thermal effects in constant flow valve compensated symmetric hole‐entry hybrid journal bearing

AbstractEvery high speed machine, demanding high level of perfection, can operate successfully through a precise design of bearings. Such a design can be formulated after carefully studying both static and dynamic characteristics of the journal bearing. The present paper described the study of static and dynamic performance of a hole‐entry hybrid journal bearing system compensated with constant flow valve restrictor by considering the combined influence of thermal effects and non‐Newtonian behaviour of the lubricant. The variation of the viscosity due to the non‐Newtonian behaviour of the lubricant and temperature rise has been considered in the study. The numerical solution of the generalized Reynolds equation governing the flow of the lubricant, having variable viscosity along with the energy and heat conduction equations, was obtained using finite element method. The non‐Newtonian lubricant has been assumed to follow the cubic shear stress law. The study included the performance of a double row symmetric hole‐entry hybrid journal bearing configuration containing 12 holes per row. The results presented in this paper indicate that change in viscosity of lubricant affects the performance of the hole‐entry hybrid journal bearing system quite significantly. Copyright © 2007 John Wiley & Sons, Ltd.

Performance of membrane compensated multirecess hydrostatic/hybrid flexible journal bearing system considering various recess shapes

The paper describes a theoretical study concerning the performance of an externally pressurized multirecess hydrostatic/hybrid flexible journal bearing system by varying the geometric shape of recess and using the membrane flow valve restrictor as a compensating element. The four different recess geometries of the bearing studied in the present study are a square recessed bearing, a circular recessed bearing, an elliptical recessed bearing and a triangular recessed bearing. The equation governing the flow of lubricant in a journal bearing together with 3D elasticity equation and restrictor flow equation are solved by using the Finite Element Method. The study describes the effect of recess shape, bearing flexibility and a method of compensation on the performance characteristics of a hydrostatic/hybrid journal bearing system. A comparative performance of the membrane compensated hydrostatic/hybrid journal bearing system has also been studied vis-à-vis capillary, orifice and constant flow valve restrictors. The results presented in this study amply demonstrate that the shape of recess/pocket of a hydrostatic/hybrid flexible journal bearing system affects the performance of the bearing quite appreciably and a proper selection of recess shape along with a suitable compensating device is needed to get an improved performance from the bearing.

Influence of recess shape on the performance of a capillary compensated circular thrust pad hydrostatic bearing

This work describes a theoretical study concerning the static and dynamic performance of a circular thrust pad hydrostatic bearing having recesses of different geometric shapes. The Finite Element Method has been used to compute the performance characteristics of a circular thrust pad hydrostatic bearing with circular, rectangular, elliptical and annular recesses. The performance has been compared on the basis of the same bearing operating and the same geometric parameters, i.e. the same ratio of bearing to pocket area ( A ̄ ) and the same value of restrictor design parameter C ̄ s2 . Further, a comparative study of the various bearing configurations has been carried out vis-à-vis different compensating devices such as capillary, orifice, and constant flow valve restrictors so as to study the combined influence of the geometric shape of recesses and the compensating device on bearing performance. The computed results indicate that to get an improved performance from a hydrostatic circular thrust pad bearing, a proper selection of the geometric shape of the recess in conjunction with the type of restrictor and the value of the restrictor design parameter C ̄ s2 is essential.

A Study of Non-Recessed Hybrid Flexible Journal Bearing With Different Restrictors

For bearings operating under heavy loads, the elastic deformation of bearing surface induced by fluid film pressures can no longer be neglected as it is comparable to the order of magnitude of fluid film thickness. In the present work a theoretical study describing comparative performance of non-recessed hybrid journal bearing using different flow control devices has been carried out by considering bearing shell flexibility into the analysis. The relevant governing equations have been solved using finite element method. The comparative performance of non-recessed hybrid journal bearings of two separate configurations have been studied for various values of bearing flexibility parameter ((Ȼd)). The results have been presented for hole-entry type journal bearings compensated by capillary, orifice and constant flow valve restrictors and for a slot-entry type journal bearing, for the same set of values of operating and geometric parameters. The computed results indicates that in order to get an improved performance of non-recessed journal bearing, a proper selection of bearing flexibility parameter ((Ȼd)) along with type of flow control device (i.e., capillary, orifice, constant flow valve, slot etc.) and type of bearing configuration (symmetric/asymmetric) are essential. Presented as a Society of Tribologists and Lubrication Engineers paper at the ASME/STLE Tribology Conference in Seattle, Washington, October 1–4, 2000

A study of slot-entry hydrostatic/hybrid journal bearing using the finite element method

A theoretical study concerning the static and dynamic performance of hydrostatic/hybrid journal bearing compensated by slot restrictor has been presented using the finite element method (FEM). Results have been presented for a double row symmetric as well as asymmetric configurations for different values of slot width ratios (SWR) and external load ( W ̄ 0 ). In order to have a better understanding of their performance vis-à-vis other non-recessed bearing configurations, the performance characteristics of slot-entry journal bearings have been compared with that of similar hole-entry compensated journal bearings using capillary, orifice and constant flow valve restrictors for the same bearing geometric and operating parameters. The comparative study indicates that asymmetric slot-entry journal bearings provide an improved stability threshold speed margin compared with asymmetric hole entry journal bearings compensated by capillary, orifice and constant flow valve restrictors.