Drones play a key role in enhancing nutrient management efficiency under climate change scenarios by enabling precise and adaptable spray applications. Current aerial spray application research is primarily focused on examining the influence of drone spraying parameters viz., flight height, travel speed, rotor configuration, droplet size, payload, spray pressure, spray discharge and wind velocity on spray droplet deposition characteristics. The present study aimed to study and optimize the effect of spray height, operating pressure, nozzle spacing and spray nozzle mounting configuration on spray discharge rate, spray width, spray distribution pattern, spray uniformity and spray liquid loss. A spray patternator of 5.0 m x 5.0 m was developed per Bureau of Indian Standards (BIS) standard to study the spray volume distribution pattern of boom and hex nozzle configuration. Initially, drone spray operational parameters viz., spray discharge rate (Lm−1), operating pressure (kg cm−2) and spray angle (°) were measured using digital nozzle tester, digital pressure gauge and digital protractor, respectively, in the laboratory. Then optimized the nozzle spacing for boom configuration attachment to drone sprayer and recorded best spray uniformity at 0.6 m nozzle spacing. The drone sprayer hovered at three different heights, viz., 1.0, 2.0 and 3.0 m from the top of the patternator and spray operating pressure was maintained at 4.0 kg cm−2 in outdoor condition. Single pass distribution pattern and one-direction application distribution pattern method used for optimizing height of spray, operating pressure and nozzle mounting confirmation from the results of discharge rate, spray angle, effective spray width, spray liquid loss and spray distribution uniformity. Results showed that, the better spray uniformity distribution was found when the drone sprayer hover height was increased from the top of the patternator (2.0 m). More round spray droplet vertex pattern was generated during the 1.0 m hover height compared to the 2.0 and 3.0 m hover heights due to the direct impact of downwash airflow generated by the rotors. Finally it was concluded that, the good spray volume distribution was found at 2.0 m height of spray with standard hexa nozzle configuration arrangement as compared to the boom spray nozzle arrangement.
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