Conductive Fibers Research Articles

Continuous Phase Separation Induced Tough Hydrogel Fibers with Ultrahigh Conductivity for Multidimensional Soft Electronics

AbstractConductive hydrogel fibers exhibit great potential in soft robots, bioelectronics, and human–machine interfaces due to the unique combination of electrical conductivity, high water content, tissue‐like mechanical properties, and 1D structure. Despite significant advances in hydrogel technologies, the typical conductive hydrogel fibers show low conductivity (<10 S cm−1), weak mechanical properties, and water stability, which makes it challenging to satisfy the requirements of practical applications. Here, a facile strategy is proposed to construct hydrogel fibers with ultrahigh conductivity and toughness by exploiting the synergistic effects of freezing‐thawing, salting‐out, and drying‐annealing. The continuous phase separation induced by the combined processes results in hierarchical structures, promoting the formation of interconnected conductive networks and increasing the fiber's crystallinity and crystal domain size. The prepared conductive hydrogel fibers exhibited ultrahigh conductivity (≈958 S cm−1), excellent mechanical properties (strength (≈6.2 MPa), stretchability (>300%), and toughness (≈10 MJ m−2)), high water content (≈75%), outstanding water stability, and fatigue resistance properties. In addition, the processibility of conductive hydrogel yarns and fabrics are demonstrated and their potential application in bioelectronics. Overall, this work presents a preparation strategy for conductive hydrogel fibers, which will facilitate the advancement of soft electronics and may inspire structural construction in other polymers.

Bio-Inspired Thermal Conductive Fibers by Boron Nitride Nanosheet/Boron Nitride Hybrid.

With the innovation of modern electronics, heat dissipation in the devices faces several problems. In our work, boron nitride (BN) with good thermal conductivity (TC) was successfully fabricated by constructing the BN along the axial direction and the surface-grafted BN hybrid composite fibers via the wet-spinning and hot-pressing method. The unique inter-outer and inter-interconnected hybrid structure of composite fibers exhibited 176.47% thermal conductivity enhancement (TCE), which exhibits good TC, mechanical resistance, and chemical resistance. In addition, depending on the special structure of the composite fibers, it provides a new strategy for fabricating thermal interface materials in the electronic device.

Porous and Conductive Fiber Woven Textile for Multi‐Functional Protection, Personal Warmth, and Intelligent Motion/Temperature Perception

AbstractIndustrialization and human activities have introduced numerous hazards, including exposure to harsh chemicals, radiation, static electricity, and fire risks, particularly in high‐risk sectors such as engineering, rescue operations, military, and aerospace. This study presents a multi‐functional protective textile developed from a conductive fiber composed of polytetrafluoroethylene (PTFE) and carbon nanotubes (CNT), crucial for ensuring personal safety. The conductive fiber demonstrates remarkable strength (17.3 MPa), high porosity (76%), and significant electrical conductivity (185 S m−1), coupled with excellent fineness and flexibility due to its dual‐nanofibrous structure. The resulting textile exhibits exceptional hydrophobicity, chemical resistance, and high electromagnetic interference shielding effectiveness (29 dB in the X‐band), alongside a superior UV protective factor (>3000) and anti‐static properties. Notably, it possesses outstanding electro/photo thermal conversion capabilities, enabling consistent heat generation for personal warmth. Additionally, the textile responds electrically to deformation and temperature changes, facilitating intelligent applications such as motion and temperature monitoring and fire alerts. This work offers a novel strategy for fabricating PTFE‐based composite fibers with porous microstructures and high electrical conductivity, setting a new standard for next‐generation protective clothing with advanced functionalities.

Mechanism and Performance Evaluation of a Strain Sensor Made from a Composite Hydrogel Containing Conductive Fibers of Thermoplastic Polyurethane and Polyvinyl Alcohol

Mechanism and Performance Evaluation of a Strain Sensor Made from a Composite Hydrogel Containing Conductive Fibers of Thermoplastic Polyurethane and Polyvinyl Alcohol

Multiple covalent modification enables nylon fiber biosensor with robust scrub-resistant and signal-capture ability for multiscenario health monitoring and security warning

Nylon fibers have great potentials in smart textiles due to excellent wear resistance, resilience, and chemical stability, whereas poor combination between fibers and conductive materials causes discontinuous signal capture. In this work, nylon fibers/di-aldehyde cellulose nanocrystals/polypyrrole (NFACP) biosensors with robust scrub-resistant and signal-capture ability were fabricated by interfacial multiple covalent reactions. The best NFACP0.2 biosensor exhibited high conductivity (354 S/m), robust mechanical strength and stretching-releasing dynamic durability. Especially, its textile sensors still possessed high sensitivity and excellent sensing performance after repeated washing and friction. Moreover, NFACP0.2 biosensor was designed into various multifunctional health monitoring and security warning systems for “stress reducing exercise” enthusiasts, high-altitude activities, and deep-sea exploration, demonstating great potentials of conductive nylon fiber biosensor in flexible electronics.

Zr4+ and Al3+ coordinated cross-linked conductive collagen fibers/solvent-free polyurethane foam with ultra-low reflective electromagnetic shielding properties

In recent years, electromagnetic shielding materials with low reflectance have developed rapidly. However, high material cost, poor bonding fastness, weak mechanical properties and other problems seriously limit its effect in practical use. In this work, flexible conductive collagen fibers (CLF-Zr4+/Al3+-CNTs) were prepared using chromium tanned waste leather as ingredient, carbon nanotubes (CNTs) as conductive filler and transition metal ions as coordination crosslinking agents, and their molecular dynamics were investigated by quantum chemical simulation software. On this basis, a flexible conductive foam with the double layer and double core-clad structure containing carbon nanotubes was constructed using the solvent-free polyurethane (SFPU) chemical foaming technology, and their electromagnetic shielding properties and reflectance were studied. The experiment results showed that when the ratio of CLF-Zr4+/Al3+-CNTs to SFPU polyol is 1:9 and the impregnation times of CNTs are 2, the loading capacity of CNTs in conductive foam is 0.14 mg/cm3, the electrical conductivity is 57.8 S/m, and the thermal conductivity is 0.061 W/(m·K). Meanwhile, when the thickness is 3 cm, the electromagnetic shielding performance is 42.09 dB, and the reflection efficiency is 0.66 %, the lowest reflection efficiency reaches 0.16 % in the experiment. The mechanism of electromagnetic shielding in conductive foams with the double layer and double core-clad structure has been further explored. The experiment results proved that the flexible conductive foam has excellent mechanical properties, stability, heat insulation and flame retardant properties, and has excellent electromagnetic shielding and low reflection characteristics due to its abundant holes, functional group, interface and hierarchical structure.

Review of Liquid Metal Fiber Based Biosensors and Bioelectronics.

Liquid metal, as a novel material, has become ideal for the fabrication of flexible conductive fibers and has shown great potential in the field of biomedical sensing. This paper presents a comprehensive review of the unique properties of liquid metals such as gallium-based alloys, including their excellent electrical conductivity, mobility, and biocompatibility. These properties make liquid metals ideal for the fabrication of flexible and malleable biosensors. The article explores common preparation methods for liquid metal conductive fibers, such as internal liquid metal filling, surface printing with liquid metal, and liquid metal coating techniques, and their applications in health monitoring, neural interfaces, and wearable devices. By summarizing and analyzing the current research, this paper aims to reveal the current status and challenges of liquid metal conductive fibers in the field of biosensors and to look forward to their development in the future, which will provide valuable references and insights for researchers in the field of biomedical engineering.

Phonon Transport in Supramolecular Polymers Regulated by Hydrogen Bonds.

Supramolecular polymers hold promise in thermal management applications due to their multistability, high responsiveness, and cost-effectiveness. In this work, we successfully regulate phonon transport at the molecular level in supramolecular polymers by adjusting the strength of intermolecular hydrogen bonding. We synthesized three supramolecular polymer fibers with thermal conductivity differences of up to 289% based on melamine (M) and three simple positional isomers of hydroxybenzoic acid. Differential Scanning Calorimetry (DSC) measurement revealed discrepancies in thermal stability of the polymers, where structures with higher stability exhibited enhanced thermal conductivity. Fourier Transform Infrared Spectroscopy (FTIR) measurement and Density Functional Theory (DFT) calculations indicate that these differences arise from variations in hydrogen-bonding strengths at different bonding sites. Higher hydrogen-bonding strength leads to more stable thermal pathways, reduces phonon scattering, and increases thermal conductivity. Our findings provide valuable insights into controlling the thermal conductivity of polymer fibers, paving the way for applications in phonon-based thermal devices.

Assessing post-TAVR cardiac conduction abnormalities risk using an electromechanically coupled beating heart.

Transcatheter aortic valve replacement (TAVR) has rapidly displaced surgical aortic valve replacement (SAVR). However, certain post-TAVR complications persist, with cardiac conduction abnormalities (CCA) being one of the major ones. The elevated pressure exerted by the TAVR stent onto the conduction fibers situated between the aortic annulus and the His bundle, in proximity to the atrioventricular (AV) node, may disrupt the cardiac conduction leading to the emergence of CCA. In this study, an in silico framework was developed to assess the CCA risk, incorporating the effect of a dynamic beating heart and preprocedural parameters such as implantation depth and preexisting cardiac asynchrony in the new onset of post-TAVR CCA. A self-expandable TAVR device deployment was simulated inside an electromechanically coupled beating heart model in five patient scenarios, including three implantation depths and two preexisting cardiac asynchronies: (i) a right bundle branch block (RBBB) and (ii) a left bundle branch block (LBBB). Subsequently, several biomechanical parameters were analyzed to assess the post-TAVR CCA risk. The results manifested a lower cumulative contact pressure on the conduction fibers following TAVR for aortic deployment (0.018MPa) compared to nominal condition (0.29MPa) and ventricular deployment (0.52MPa). Notably, the preexisting RBBB demonstrated a higher cumulative contact pressure (0.34MPa) compared to the nominal condition and preexisting LBBB (0.25MPa). Deeper implantation and preexisting RBBB cause higher stresses and contact pressure on the conduction fibers leading to an increased risk of post-TAVR CCA. Conversely, implantation above the MS landmark and preexisting LBBB reduces the risk.

Thermal conductivity assessment of cotton fibers from apparel recycling for building insulation

The impressive growth of the clothing market in the last decades comes along with an increase in the textile waste, nowadays mostly incinerated or landfilled. To improve the circularity of the sector, the possibility to recycle the textile waste into thermal insulation products for the building envelope has started to emerge. While the scientific literature agrees that the thermal conductivity of products based on textile waste is comparable to conventional thermal insulators, very few studies provide a comprehensive characterization of their heat transfer behavior in terms of the relevant parameters. This study focuses on post-consume cotton in the form of loose fibers with density 30, 50 and 70 kg/m3. By exploiting complementary experimental techniques, it is found that the effective thermal conductivity ranges between 0.0381 W/(m∙K) (ρ = 30 kg/m3, T = 10 °C, RH = 17 %) and 0.0546 W/(m∙K) (ρ = 50 kg/m3, T = 30 °C, RH = 80 %). The conductivity of the loose cotton fibers is predominantly sensitive to temperature and relative humidity, while the influence of density and the vertical/horizontal orientation appear less significant. These results highlight the complexity of the characterization of the thermal performance of such fibrous materials and the need to perform tests under fully controlled environmental conditions. Moreover, they are key for an accurate prediction of the performance of such insulating materials in real building operation, possibly achieved through dynamic energy simulations including heat and vapor transfer and modelling the conductivity variation with temperature and moisture.

4D printing of liquid crystal elastomer composites with continuous fiber reinforcement

Multifunctional composites have been continuously developed for a myriad of applications with remarkable adaptability to external stimuli and dynamic responsiveness. This study introduces a 4D printing method for liquid crystal elastomer (LCE) composites with continuous fibers and unveils their multifunctional actuation and exciting mechanical responses. During the printing process, the relative motion between the continuous fiber and LCE resin generates shear force to align mesogens and enable the monodomain state of the matrix materials. The printed composite lamina exhibits reversible folding deformations that are programmable by controlling printing parameters. With the incorporation of fiber reinforcement, the LCE composites not only demonstrate high actuation forces but also improved energy absorption and protection capabilities. Diverse shape-changing configurations of 4D composite structures can be achieved by tuning the printing pathway. Moreover, the incorporation of conductive fibers into the LCE matrix enables electrically induced shape morphing in the printed composites. Overall, this cost-effective 4D printing method is poised to serve as an accessible and influential approach when designing diverse applications of LCE composites, particularly in the realms of soft robotics, wearable electronics, artificial muscles, and beyond.

Silver nanoparticles bridging liquid metal for wearable electromagnetic interference fabric

Stretchable conductive fibers are essential for the advancement of wearable electronic textiles. However, a significant challenge arises as their conductivity sharply decreases when stretched due to disruptions in electronic transport. Coating fibers with soft liquid metal (LM) has emerged as a promising solution. Despite this, there remains an urgent need to develop methods that enhance LM adhesion to substrates while facilitating efficient electron transport pathways. This study demonstrates a novel Ag-LM conductive network strategy for fabricating a thermoplastic polyurethane/polydopamine/silver-LM (TPU/PDA/Ag-LM) fiber membrane. This membrane exhibits outstanding stretchable electromagnetic interference (EMI) shielding performance and is produced through straightforward electrospinning, electroless depositing, and LM coating and activation. The TPU/PDA/Ag fiber membrane is initially prepared via polydopamine-assisted deposition of silver nanoparticles (AgNPs) on electrospun TPU fibers. The presence of AgNPs on the surface of TPU/PDA fibers enhances LM adhesion to the substrate and bridges adjacent LM to establish efficient conductive paths. This interaction benefits from the reactive alloying between AgNPs and LM, where the LM infiltrates the gaps among AgNPs, forming a distinctive LM-Ag alloy layer that uniformly coats the surface of TPU fibers. As anticipated, the unique three-dimensional (3D) interconnected LM-Ag conductive network remains intact during stretching, ensuring strain-invariant conductivity. The fabricated TPU/PDA/Ag-LM fiber membrane demonstrates exceptional EMI shielding effectiveness (SE) of 77.4 dB within the frequency range of 8.2–12.8 GHz and maintains an excellent EMI SE of 37.2 dB under extensive tensile deformation of 300%. Furthermore, the TPU/PDA/Ag-LM fiber membrane shows remarkable mechanical properties and stable Joule heating performance even under significant stretching.

Transient Notch Activation Converts Pluripotent Stem Cell-Derived Cardiomyocytes Towards a Purkinje Fiber Fate.

Cardiac Purkinje fibers form the most distal part of the ventricular conduction system. They coordinate contraction and play a key role in ventricular arrhythmias. While many cardiac cell types can be generated from human pluripotent stem cells, methods to generate Purkinje fiber cells remain limited, hampering our understanding of Purkinje fiber biology and conduction system defects. To identify signaling pathways involved in Purkinje fiber formation, we analyzed single cell data from murine embryonic hearts and compared Purkinje fiber cells to trabecular cardiomyocytes. This identified several genes, processes, and signaling pathways putatively involved in cardiac conduction, including Notch signaling. We next tested whether Notch activation could convert human pluripotent stem cell-derived cardiomyocytes to Purkinje fiber cells. Following Notch activation, cardiomyocytes adopted an elongated morphology and displayed altered electrophysiological properties including increases in conduction velocity, spike slope, and action potential duration, all characteristic features of Purkinje fiber cells. RNA-sequencing demonstrated that Notch-activated cardiomyocytes undergo a sequential transcriptome shift, which included upregulation of key Purkinje fiber marker genes involved in fast conduction such as SCN5A, HCN4 and ID2, and downregulation of genes involved in contractile maturation. Correspondingly, we demonstrate that Notch-induced cardiomyocytes have decreased contractile force in bioengineered tissues compared to control cardiomyocytes. We next modified existing in silico models of human pluripotent stem cell-derived cardiomyocytes using our transcriptomic data and modeled the effect of several anti-arrhythmogenic drugs on action potential and calcium transient waveforms. Our models predicted that Purkinje fiber cells respond more strongly to dofetilide and amiodarone, while cardiomyocytes are more sensitive to treatment with nifedipine. We validated these findings in vitro , demonstrating that our new cell-specific in vitro model can be utilized to better understand human Purkinje fiber physiology and its relevance to disease.

Surface modification of carbon fibres via plasma-activated water for mitigating burnout risk from direct plasma treatment

This study presents a novel plasma jet discharge device designed to indirectly treat carbon fibre materials with plasma-activated water. This innovative method effectively mitigates issues related to carbon fibre conduction and combustion, which are common challenges encountered when directly modifying fibres using a plasma jet. Specifically, the atmospheric composition is adjusted to modulate the active particles in the liquid phase. The experimental results demonstrate that this technique significantly increases the surface wettability of carbon fibres without damaging their structure. Under the conditions of argon/oxygen cascade discharge, oxygen-containing substances generate ionomers that activate the water, which in turn introduces oxygen-containing groups (e.g., C−O, C=O, O−C=O) onto the carbon fibre surface. These groups catalyse monomer polymerisation on the material surface, which increases the wettability of the carbon fibres, as evidenced by a significant reduction in the water contact angle from 80.12° to 55.31°. This in turn improves the bonding strength with epoxy resin and slightly increases the monofilament strength. Furthermore, composites produced by this method exhibit 21% higher interlaminar shear strength than the untreated sample and an increased O/C ratio of up to 24.55%. In summary, these findings provide a valuable theoretical basis for enhancing the surface properties of carbon fibre composites through plasma–liquid interactions and open new possibilities for high-performance carbon fibre–resin matrix composites.

Highly Stretchable Composite Conductive Fibers (SCCFs) and Their Applications.

Stretchable composite conductive fibers (SCCFs) exhibit remarkable conductivity, stretchability, breathability, and biocompatibility, making them ideal candidates for wearable electronics and bioelectronics. The exploitation of SCCFs in electronic devices requires a careful balance of many aspects, including material selection and process methodologies, to address the complex challenges associated with their electrical and mechanical properties. In this review, we elucidate the conductive mechanism of SCCFs and summarize strategies for integrating various conductors with stretchable fibers, emphasizing the primary challenges in fabricating highly conductive fibers. Furthermore, we explore the multifaceted applications of SCCFs-based frameworks in wearable electronic devices. This review aims to emphasize the significance of SCCFs and offers insights into their conductive mechanisms, material selection, manufacturing technologies, and performance improvement. Hopefully, it can guide the innovative development of SCCFs and broaden their application potential.

Preparation of Antistatic Polyester Fiber via Layer-by-Layer Self-Assembly

Polyester fibers tend to generate static electricity during the weaving and application processes, posing a threat to their production. Enhancing the water absorbency and electrical conductivity of polyester fibers themselves is an effective approach to improving their antistatic properties. In this study, multifunctional chitosan (CS), sodium phytate (SP), and Cu2+ were loaded on polyester fibers through layer-by-layer (LBL) self-assembly. The antistatic and water absorption capability of the modified polyester fibers was investigated by designing different process parameters combined with a surface resistance test and water contact angle tests. The antistatic property test results confirmed the positive effect of CS and Cu2+ on discharging electrostatic charge. Within a definite scope, with the increase in the number of assembly layers, assembly duration, and the concentration of the assembly substances, the wettability of the modified polyester fibers became more favorable and the antistatic effect became more remarkable.

Fabrication of conductive polyimide/metal composite fibers for high temperature EMI shielding

Surface metallization of high-performance polymer fibers via electroless plating represents a significant advancement in producing lightweight, flexible and durable electromagnetic interference (EMI) shielding fabrics. The conventional process for metallization of polyimide (PI) fibers faces challenges, including complex procedures and insufficient interfacial adhesion between the metal layer and fiber matrix. Herein, carboxylate-containing PI (PIC) fibers were developed to mitigate the mechanical degradation caused by traditional alkaline etching. Conductive composite fibers (PIC/Cu) were successfully produced through a continuous electroless copper plating process. The robust PIC/Cu interfacial bonding achieved based on nanoscale mechanical interlocking through Ni nanoparticles imparts excellent flexibility and durability, evidenced by only a 4 % increase in electrical resistance after 5000 bending cycles. The dense, uniform copper layer provides high conductivity (1.3 × 104 S/cm), resulting in an optimal EMI shielding efficiency of 63.4 dB for the corresponding fabric. Moreover, PIC/Cu-Ni fibers prepared by further electroless plating of nickel layer on the surface of PIC/Cu fibers demonstrate remarkable electrical stability across temperatures ranging from 50 to 350°C, with only a 1.2 % reduction in conductivity after exposure to 350°C for 1 h. These findings advance the development of high-performance conductive PI fibers for applications in aerospace vehicles and high-temperature environments.

Efficient Solution Blow Spinning of PAN-CNTs Nanofiber-Based Pressure Sensors with Sandwich Structures.

High-performance sensors play a crucial role in smart wearable technology and human-machine interaction. However, traditional metal- and silicon-based sensors face drawbacks, including limited flexibility, high cost, degradation issues, and insufficient sensitivity. Conductive composite fibers were produced using the spinning solution of PAN and PVB mixed with CNTs and spun at a flow rate of 20 mL·h-1. PAN-CNTs fiber felt formed a sandwich structure by impregnating CNTs aqueous solution, mechanical pressing, and coating graphene. A cost-effective PAN-CNTs nanofiber-based pressure sensor (PCPS) was developed, demonstrating excellent flexibility, conductivity, sensitivity, mechanical properties, and biocompatibility. Nanofiber-based pressure sensors exhibited high sensitivity, with an approximately 75% relative resistance change under a 1 N pressure load. They can withstand 360° bending and have a rapid response time of about 160 ms. PCPS holds significant potential for flexible electronics, smart wearables, and micropressure detection.

Core-shell porous LM/TPU fibers with tunable conductive properties for use as strain and pressure sensors

Flexible wearable sensors have attracted widespread attention in health monitoring, human-machine interaction, and biomedical applications. However, developing a flexible sensor that possesses high sensitivity, wide detection range, and matches the conductive material with the modulus of elasticity remains challenging. Here, we developed a coaxial wet spinning process to fabricate conductive fibers with a core-multi-hollow-shell structure, termed LHPTF. The shell comprises a hollow porous structure of TPU, while the core consists of gallium-based LM with excellent electrical conductivity. LHPTF fibers exhibit electrical conductivity of 8690 S cm−1, high flexibility, appropriate strength, and high elongation at break. The hollow porous structure of TPU fibers can be adjusted with various hollow diameters, thereby enabling the switching between stable conduction and strain sensing of conductive fibers. Due to the protection provided by TPU, LHPTF fibers exhibit good environmental durability and stability. We also demonstrate the application of these fibers in wearable sensors and stable conductor.

Carbon fibres: Effect of various thermo-oxidative environments on structural and performance damage, both alone and in composites

This study examines the effects of heat and fire on the physical, mechanical and electrical properties of carbon fibre and those in carbon fibre reinforced composites (CFRCs). Carbon fibres were exposed to controlled heating (thermogravimetric analysis (TGA) and a tube furnace) in inert and air (oxygenated) environments and simulated fire (cone calorimetry at 35–75 kW m−2 and jet fire (propane burner) of 116 kW m−2) atmospheres. In inert atmospheres there was a minimal effect on the properties of carbon fibres, but in an oxygenated environment, significant oxidation began at temperatures ≥550 °C, resulting in a reduction in fibre diameter, which reduced further with increasing temperature and exposure duration. Tensile strength and electrical conductivity of carbon fibre decreased with reduction in fibre diameter. CFRCs exposed to 75 kW m−2 in a cone calorimeter and direct flame in a propane burner (116 kW m−2) showed varying degrees of oxidation in CFRC plies, with surface ply fibres experiencing more oxidation and consequent reductions in fibre diameter and tensile properties compared to fibres in underlying plies, where oxidation was limited due to restricted oxygen availability. Fibres exposed to the propane burner exhibited notable damage, including pitting and internal oxidation. Despite this, the overall electrical properties of residual carbon fibres did not significantly decrease, indicating that they still pose an electrical hazard if exposed during a high heat or fire event.