Strain Concentration Research Articles

An Implicit Fillet‐Weld Element Formulation for Mesh‐Insensitive Fatigue Evaluation of Complex Structures

ABSTRACTIn fatigue evaluation of welded structures, explicit weld representations in finite element (FE) models are needed for reliably capturing stress or strain concentration behaviors at critical weld locations, for example, weld toe or weld root, in using widely accepted traction structural stress or extrapolation hot‐spot stress methods. The laborious efforts needed for generating weld geometry have been a major challenge for fatigue evaluation of complex structures containing many welds. In this paper, we present a user‐defined fillet‐weld element formulation and its numerical implementation for computing traction mesh‐insensitive structural stresses. The fillet‐weld element is formulated by connecting several linear four‐nodes Mindlin shell elements around weld region as a user‐defined element. The resulting elements can be directly used with major commercial FE codes through an available user subroutine interface. A number of well‐documented fillet‐welded components are then used for validating the accuracy and robustness of the developed fillet‐weld elements.

Geometric and Mechanical Properties of Ti6Al4V Skeletal Gyroid Structures Produced by Laser Powder Bed Fusion for Biomedical Implants

Skeletal gyroid structures possess promising applications in biomedical implants, owing to their smooth and continuously curved surfaces, open porosity, and customisable mechanical properties. This study simulated the geometric properties of Ti6Al4V skeletal gyroid structures, with relative densities ranging from 1.83% to 98.17%. The deformation behaviour of these structures was investigated through a combination of uniaxial compression tests and simulations, within a relative density range of 13.33% to 50% (simulation) and 15.19% to 41.69% (experimental tests). The results established explicit analytical correlations of pore size and strut diameter with the definition parameters of the structures, enabling precise control of these dimensions. Moreover, normalised Young’s modulus (ranging from 1.05% to 20.77% in simulations and 1.65% to 15.53% in tests) and normalised yield stress (ranging from 1.75% to 17.39% in simulations and 2.09% to 13.95% in tests) were found to be power correlated with relative density. These correlations facilitate the design of gyroid structures with low stiffness to mitigate the stress-shielding effect. The presence of macroscopic 45° fractures in the gyroid structures confirmed that the primary failure mechanism is induced by shear loads. The observed progressive failure and plateau region proved the bending-dominant behaviour and highlighted their excellent deformability. Additionally, the anisotropy of gyroid structures was confirmed through variations in stress and strain concentrations, deformation behaviour, and Young’s modulus under different loading directions.

Study on mechanical properties and acoustic emission characteristics of composite rock mass with different thicknesses of weak interlayer.

To study the influence of the thickness of a weak interlayer on the deformation and failure characteristics of composite rock mass. Based on the measured data of sand-mudstone interbedded floor rock mass in the Yima mining area, Henan Province, China. Using quartz sand, gypsum, and cement as similar materials make composite rock-like specimens with weak interlayers. The mechanical properties, deformation evolution process, failure characteristics, and acoustic emission laws of rock samples with different interlayer thicknesses under uniaxial compression were studied using the digital image correlation method and acoustic emission monitoring technology. The results show that: (1) With an increase in the thickness of the weak interlayer, there is a corresponding decrease in the compressive strength of the specimen. When the thickness of the weak interlayer exceeds 5cm, the compressive strength of the composite rock specimen is even less than that of the single weak rock-like. (2) Under uniaxial compression conditions, the strain concentration zone first appears in the weak interlayer part of the composite rock-like specimen. As the pressure continues to increase, the specimen is the first to fail at the position of the maximum strain concentration zone. (3) The thickness of the weak interlayer is an important factor affecting the failure mode of composite rock-like specimens. With the increase of the thickness of the weak interlayer, the composite rock-like specimens change from overall failure to local failure. (4) With the increase of the thickness of the weak interlayer in the middle of the composite rock specimen, the maximum value of the energy released by the single acoustic emission event and the maximum value of the cumulative acoustic emission energy decrease during the compression failure process. The research results can provide a reference for the manufacture of composite rock mass with a weak interlayer and the deformation and failure analysis of composite rock mass.

In vivo divergent evolution of cross-resistance to new β-lactam/β-lactamase inhibitor combinations in Pseudomonas aeruginosa following ceftazidime/avibactam treatment.

To describe and characterize the evolutionary process of cross-resistance to ceftazidime/avibactam, ceftolozane/tazobactam and imipenem/relebactam of a carbapenem-resistant Pseudomonas aeruginosa (CRPA) lineage isolated from a patient receiving two courses of ceftazidime/avibactam treatment. The minimum inhibitory concentrations (MICs) of strains were determined by broth microdilution methods. The mutant genes were identified by the whole genome sequencing results. Cloning, knockout and complementation experiments were used to evaluate the impact of the resistance relative genes on the MICs. Reverse transcription-quantitative PCR was used to evaluate the relative expression of ampC and mexA. The fitness cost was measured by growth curve tests. A total of 24 CRPA strains were isolated encompassing the whole ceftazidime/avibactam treatment. The CRPA strains developed high-level resistance to ceftazidime/avibactam and cross-resistance to ceftolozane/tazobactam or imipenem/relebactam, clustering into clade A and clade B, respectively. In both clades, the overexpression of AmpC was crucial to ceftazidime/avibactam resistance, which was driven by AmpD deficiency in clade A and dacB mutation in clade B, respectively. In clade A, mraY mutation and a new allele of AmpC (blaPDC-575) elevated resistance to ceftazidime/avibactam, with blaPDC-575 also conferring resistance to ceftolozane/tazobactam. In clade B, mexB mutation was associated with the resistance to both ceftazidime/avibactam and imipenem/relebactam. Moreover, the fitness costs of P. aeruginosa strains typically increased with the higher MICs of ceftazidime/avibactam. Divergent resistance evolution resulted in a complex phenotype in the CRPA lineage, posing significant challenge to clinical treatment. The resistance surveillance needs to be prioritized, and new therapeutic strategies are urgently required.

Investigating the thermal-chemical-mechanical coupling effects on the cracking behavior of machine gun barrel: Microstructural insights

The presence of severe cracks at the inner bore of the gun barrel accelerates the erosion failure, whereas the evolution and failure mechanism of crack tips under the thermal-chemical-mechanical coupling effects needs further investigation. Herein, the elemental distribution, phase structure, and strain surrounding the perpendicular and circumferential cracks in a failed gun barrel were investigated in detail by utilizing scanning electron microscopy (SEM), transmission Kikuchi diffraction (TKD), and transmission electron microscopy (TEM). Results indicated that the perpendicular crack was covered by double continuous layers composed of inner FeO oxides and outer Fe0.96S sulfides. Notably, a high-density precipitation of FeO oxides together with severe lattice distortion and localized amorphization was observed at the crack tip, accelerating the growth of the cracks. For the circumferential crack, the presence of fine recrystallized grains alongside coarsened M23C6 carbides was observed at the crack tip. There was a high level of strain concentration along high-angle grain boundaries at the forefront of the circumferential crack tip, resulting in the cracking along grain boundaries. Furthermore, the models for propagation of perpendicular and circumferential cracks under the thermal-chemical-mechanical coupling effects were proposed respectively.

Role of molecular damage in crack initiation mechanisms of tough elastomers

Tough soft materials such as multiple network elastomers (MNE) or filled elastomers are typically stretchable and include significant energy dissipation mechanisms that prevent or delay crack growth. Yet most studies and fracture models focus on steady-state propagation and damage is assumed to be decoupled from the local stress and strain fields near the crack tip. We report an in situ spatial-temporally resolved 3D measurement of molecular damage in mechanophore-labeled MNE just before a crack propagates. This technique, complemented by digital image correlation, allows us to compare the spatial distribution of both damage and deformation in single network (SN) elastomers and in MNE. Compared to SN, MNE have a wide-spread damage in front of the crack and, surprisingly, delocalize strain concentration. A continuum model, where damage distribution is fully coupled to the crack tip fields, is proposed to explain these results. Additional measurements of time-dependent molecular damage during fixed grips relaxation in the presence of a crack reveal that the less localized damage distribution delays fracture initiation. The observations and exploratory modeling reveal the dynamic fracture mechanism of MNE, providing guidance for rational design of high-performance tough elastomers.

Permeability and Toxicity of Cryoprotective Agents in Silkworm Embryos: Impact on Cryopreservation.

The permeation of cryoprotectants into insect embryos is critical for successful cryopreservation. However, the permeability of silkworm embryos to cryoprotectants and the effects of cryopreservation remain poorly studied. In this study, we evaluated the permeability and toxicity of four cryoprotective agents (CPAs) as well as the vitrification effect on the viability of silkworm embryos. Among the four CPAs, propylene glycol (PG) showed the best permeability. Ethylene glycol (EG) and PG were the least toxic CPAs, but glycerol (GLY) and dimethyl sulfoxide (DMSO) were more toxic. Moreover, we examined several factors including the kind and the concentration of CPAs, exposure time, embryonic stage, and silkworm strains. Embryos at the earlier phases of stage 25 were more tolerant to vitrification using EG. We found that over 21% of embryos treated with EG at the early 2 phase of stage 25: 163 h after egg laying (AEL) developed and progressed to serosa ingestion after vitrification and rewarming. The result was the same in other strains as well. Our results are valuable for the development of new cryopreservation protocols of silkworm embryos.

The Impact of Stress Distribution on The Electrical Performance of Different Silver Stretchable Conductive Ink Pattern Using FEA Simulation

Stretchable conductive ink has been widely investigated to be used in the fabrication of stretchable electrical devices. Experimentation methods to test the mechanical and electrical behaviours of the stretchable conductive ink composite are commonly applied; however, not much of the computational approach has been scrutinized to validate the results further. This paper employs the finite element analysis method to investigate the relationship between the stress and strain distribution of the stretchable conductive ink with the highest strain obtained. This research validates the past experimentation works of different patterns of stretchable conductive ink for its stretchability and electrical performance. The maximum Von Mises stress (VMS) and maximum principal strain of the stretchable conductive ink played a significant role in determining its electrical performance, rather than the localisation of high stress and strain at specific locations within the stretchable conductive ink pattern. Zigzag pattern exhibited the lowest maximum stress and strain concentration at 57.826 MPa and 4.05% while straight pattern suffered the highest respective values at 118.143 MPa and 10.39%. The lower maximum Von-Mises stress and principal strain contributed to a better stretchability which is indicated by a higher strain rate prior to electrical conductivity.

The Microbial Metabolite Wuyiencin Potential Targets Threonine dehydratase in Didymella segeticola to Achieve Control of Tea Leaf Spot.

Tea leaf spot caused by Didymella segeticola is a disease that has recently been discovered in the tea plantations of Southwest China, and which has a significant negative impact on the yield and quality of tea leaves. Wuyiencin is a nucleotide antimicrobial that is effective against a range of fungal diseases. However, its mode of action is still unclear. The current study found that wuyiencin inhibited the mycelial growth of D. segeticola in vitro. Meanwhile, in vivo experiments confirmed that wuyiencin had a significant curative effect on tea leaf spot. Microscopic observation represented it damaged the organelles and nucleus in fungal cells. Reverse transcription quantitative PCR assays revealed that mycelium treated with wuyiencin at the half-maximal effective concentration (EC50) dosage for 1 hour exhibited 3.23 times lower expression of Threonine dehydratase (Td) gene, which is responsible for producing pyruvate. The wild type (WT) strain had a 1.77-fold higher pyruvate concentration than that in the td mutant (P < 0.05). The td mutant was more sensitive than the WT to wuyiencin treatment, with the EC50 value in the td mutant being 30.01 μg/ml, compared with 82.34 μg/ml in the WT. Molecular docking demonstrated that wuyiencin bound to Td, with a binding energy of -10.47 kcal/mol. Compared with the WT strain, wuyiencin significantly reduced ATP concentration of the td mutant strain at dosages of 80.0 and 160.0 µg/ml. In total, wuyiencin reduced Td activity, inhibited pyruvate production, and decreased ATP content in the phytopathogenic fungus, ultimately disturbing the growth of the mycelium.

Stepwise warm rolling for synergistic strength and ductility enhancement in heterolamellar medium-Mn steel

Medium manganese steel represents a promising third-generation advanced high-strength steel. However, achieving excellent plasticity in high-yield-strength medium manganese steel remains challenging, particularly with lower alloying element contents. In this study, we employed an innovative stepwise warm rolling process on 5Mn medium manganese steel, developing a heterolamellar microstructure along the rolling direction. The resulting steel exhibited a yield strength exceeding 1.5 GPa while maintaining a uniform elongation of approximately 29%. The high yield strength is attributed to fine lamellar grains with high dislocation density, while the excellent uniform elongation is due to the synergistic effect of multiple plastic deformation mechanisms, which promoted prolonged strain hardening and delayed the onset of necking. These mechanisms include hetero-deformation induced (HDI) hardening generated during the early deformation of the heterolamellar structure, transformation induced plasticity (TRIP) effect-induced work hardening, and delamination cracking that alleviates interface strain concentration and delays material failure. Collectively, these mechanisms enabled the material to achieve an exceptionally high product of yield strength and uniform elongation of 45 GPa·%. This work provides new insights into the design of high-strength, ductile medium manganese steels, advancing the application of high-performance medium manganese steels.

Effect of surface morphology on the deformation mechanism of Cu nanocrystal under cyclic loading at different temperatures: Molecular dynamics simulations

Micro-electromechanical systems (MEMS) are often subject to mechanical vibration or temperature, the fatigue reliability of small metal parts is a potential problem for long-term operational stability. Since the MEMS packaging is performed at a high temperature of about 600 K. Therefore, in this paper, the deformation mechanisms of copper nano-single crystals with different surface morphologies under cyclic loading were investigated by molecular dynamics calculations at room temperature (300 K) and high temperature (600 K) to provide a theoretical basis for the design of copper nanomaterials. The results show that the plastic deformation modes of the models with different surface morphologies during cyclic loading are mainly Shockley partial dislocations slipping along {111}. In contrast, the fatigue damage modes are extrusion intrusion induced by high shear strain. Compared with the surface containing a pore, the damage caused by the circular and sharp recesses through the surface is more serious. The causes of stress concentration during deformation are mainly the entanglement of Shockley partial dislocations and the generation of Lomer-Corell lock fixed dislocations. The locations of these stress concentrations will produce pores in the subsequent deformation. In addition, since periodic interfaces do not cause particularly pronounced stress concentrations and shear strain concentrations on the surface compared to other models with defects, and the resulting shear strain concentration bands are split by shear strain bands in the other direction, extrusion intrusion is prevented. Therefore, at room temperature, the model with a one-dimensional sinusoidal surface has the strongest resistance to fatigue damage, while at high temperatures, the model with a two-dimensional sinusoidal surface has the optimal resistance to fatigue damage. This provides a basis for the design of NEMS/MEMS working at high temperatures.

On the Competition between Pores and Hidden Entrainment Damage during In Situ Tensile Testing of Cast Aluminum Alloy Components

The competition between pores and hidden entrainment defects during tensile testing of specimens from Al-Si-Cu alloy high-pressure die castings has been characterized. In all tests, multiple strain concentrations have been identified by using the digital image correlation technique and the final fracture has been preceded by a competition between pores and hidden damage, later identified as oxide bifilms. The results have confirmed previous findings that overall damage to the metal during its liquid state is much more extensive than what can be assessed via X-ray inspection, which looks only for pores. It is concluded that current quality assurance techniques need to be updated.

Experimental testing of additively manufactured embedded fiber optic smart devices for clean energy applications

Abstract An additively manufactured prototype smart device was created to investigate in-flow temperature distributions using embedded high-definition fiber optic sensors within a component for clean energy systems. The devices were created using Ultrasonic Additive Manufacturing to create a unique embedded pathway within a flow conditioner for the high-definition fiber optic sensors to be placed within. The fibers used allowed for temperature measurements to be taken every 0.65 mm along the fiber. The high-resolution fibers were thermally calibrated enable the 2D reconstruction of the temperature profile in the flow path of the structure. This is due to the temperature-related strain response of the material and strain measurements of the fibers. Hot airflow testing of these devices showed the ability to identify localized temperature differences in the flow. The observed strain response within the smart device had higher strain concentrations in the thicker web regions than in the thinner web regions. These higher strain regions resulted in higher uncertainties for the temperature responses. Further calibration is needed to improve the accuracy of the smart devices, specifically within the inner web structures of a flow straightening component. Further investigations of the devices within flow showed the temperature sensing to be independent of the effects of flow velocity. The devices were able to distinguish temperature differences within single and two-phase flow and showed local sensitivity to the temperature changes with the identification of hot and cold spots. The presented results showed the viability of the smart device for obtaining detailed temperature distributions using common industrial components. Eventually, the goal for these smart devices will be to withstand higher temperature and pressure environments such as those experienced in nuclear, fusion, and concentrated solar energy systems.

Shaping the mechanical properties of a gelatin hydrogel interface via amination.

Injuries to musculoskeletal interfaces, such as the tendon-to-bone insertion of the rotator cuff, present significant physiological and clinical challenges for repair due to complex gradients of structure, composition, and cellularity. Advances in interface tissue engineering require stratified biomaterials able to both provide local instructive signals to support multiple tissue phenotypes while also reducing the risk of strain concentrations and failure at the transition between dissimilar materials. Here, we describe adaptation of a thiolated gelatin (Gel-SH) hydrogel via selective amination of carboxylic acid subunits on the gelatin backbone. The magnitude and kinetics of HRP-mediated primary crosslinking and carbodiimide-mediated secondary crosslinking reactions can be tuned through amination and thiolation of carboxylic acid subunits on the gelatin backbone. We also show that a stratified biomaterial comprised of mineralized (bone-mimetic) and non-mineralized (tendon-mimetic) collagen scaffold compartments linked by an aminated Gel-SH hydrogel demonstrate improved mechanical performance and reduced strain concentrations. Together, these results highlight significant mechanical advantages that can be derived from modifying the gelatin macromer via controlled amination and thiolation and suggest an avenue for tuning the mechanical performance of hydrogel interfaces within stratified biomaterials.

Strain concentration applied on crack inspection based on marker-based and homography matrix algorithm

ABSTRACT The detection and identification of ship damages have become a significant area of research. This study proposes an image-based structural crack monitoring method that marks the crack locations in the form of strain concentrations by analyzing the overall strain of the structure. Most existing studies focus on using fixed cameras for structural crack monitoring. However, during the actual operation of structures, continuous monitoring around these structures is challenging. To overcome this limitation, this paper implements the transformation from non-fixed camera images to fixed images using a marker-based approach and homography matrix algorithm. In laboratory-scale structural experiments, the algorithm is capable of locating structural crack positions by observing the behavior of strain concentration. Additionally, this study explores the application of markers in structures and verifies the capability of marker attachment methods in crack inspection.

Strain analysis and preliminary test of an all-superconducting high-field magnet generating 32.4 T direct-current magnetic field

Abstract A higher available magnetic field can give more flexibility for significant research and constructions. Inserting feasible high-temperature-superconducting (HTS) magnet inside low-temperature-superconducting (LTS) external is becoming an efficient method to build ultra-high-field (UHF) magnets. However, HTS insert magnets exhibited concentration of magnetic strain during the energization, significantly owing to the screening-current effect. This phenomenon affect the structural integrity of HTS magnets, posing a difficulty for UHF magnets to reach a center field larger than 30 T. In this paper, we report the recent progress of the 35 T all-superconducting UHF magnet project. The full-cycle development of this homemade UHF magnet was a strong collaboration with multiple domestic institutions in China. We used commercial REBa2Cu3O7-x (RE = rare earth element, REBCO) conductors to wind the 20 T HTS insert. Specifically, we optimized the electromagnetic design of this HTS insert with consideration of screening-current induced strain. We applied the no-insulation and metal-as-insulation winding techniques simultaneously to balance the time constant of the two nested REBCO coils. During the excitation test, the HTS insert maintained a 256 A operation current as designed for nearly 18 hours. With the energization of LTS external magnet, the entire facility reached a center field larger than 20 T for 16 hours, 30 T for 6.35 hours and 32 T for 2 hours. It finally reached a 32.4 T center field, at which point the LTS external quenched, inducing the HTS insert to quench as well. After quench, the HTS magnet can maintained 229 A operation current during the postmortem standalone test. This 32.4 T result exhibits effectiveness of considering the screening-current induced strain to enhance the structural integrity of REBCO magnets, and verifies the high reliability of REBCO magnets by generating a long-duration high field environment without any quench accident originating from the REBCO magnet.

Damage quantification in concrete under uniaxial compression using microcomputed tomography and digital volume correlation with consideration of heterogeneity

Finite element-based digital volume correlation with mechanical regularization was utilized to measure the deformation fields in a concrete specimen under uniaxial compression based on in-situ (via microcomputed tomography) experiment. Heterogeneous and damage settings were introduced in the mechanical regularization. The mechanical response of the matrix and aggregates was investigated. The three-dimensional morphology of subvoxel microcrack openings was measured, the overall assessment and local depiction of concrete damage were quantified. Subvoxel microcrack openings greater than 0.26 vx were identified. The average maximum principal and average volumetric strains in the matrix were higher than those in the aggregates, and noticeable strain concentrations existed in the interfacial transition zone and pore edges. Microcracks initiated in the macroscopic elastic stage, whereas voxel-level crack openings were observed at 90% of the ultimate load. This study provides experimental support for further revealing the growth process of concrete damage.

A size‐dependent model of strain gradient elastic laminated micro‐beams with a weak adhesive layer

AbstractA size‐dependent model for a laminated micro‐beam with a soft adhesive is developed in the framework of strain gradient elasticity theory. The layered beam is constituted by two Euler–Bernoulli strain gradient elastic isotropic beams, joined through a strain gradient spring‐type contact law at the adhesive level. The governing bending and extensional equations and boundary conditions are obtained by using the variational principle. The differential system shows a coupling between the flexural and axial behaviors of the upper and lower beams, due to the presence of interface terms related to shear and peeling stresses. Two benchmark problems have been presented through their closed‐form solutions, namely a simply‐supported laminated beam subjected to a uniform distributed load and a mode 2‐type loading configuration of a layered axially deformable beam. Size effects and non‐local phenomena, due to high strain concentrations, are highlighted. Though simple in their features, the examples prove the efficiency of the proposed approach in designing micro‐scale layered beams.

Cell structure development during cyclic deformation of near-[001] and near-[011] copper single crystals

Dislocation cell structures significantly influence the fatigue failure process. Research on the cell structures in multiple-slip-oriented copper single crystals has focused primarily on the [1‾11] orientation, whereas formation mechanisms and development processes of cell structures in [001] and [011] copper single crystals remain unclear. Therefore, this study examines the dislocation structures of near-[001] and near-[011] copper single crystals under cyclic deformation at high strain amplitudes. The cyclic stress–strain curve of the [011] crystals showed a distinct plateau at plastic shear strain amplitudes ≤7.5 × 10−3. In the plateau region, the dislocation structures consisted of cell structures along the (111) primary slip plane and matrix wall structures. Furthermore, (111) cell structures were formed in the single-slip deformation bands (DBs). After the plateau region, several types of new DBs could be observed due to the activation of multiple-slip systems. Multiple-slip DBs have a higher degree of plastic strain concentration than single-slip DBs, leading to the preferential formation of cell structures. For the near-[001] crystals, (111) cell structures were uniformly formed throughout the matrix, without the formation of DBs. The formation mechanism of the (111) cell boundary was independent of the stress axis and resulted from the interaction between the primary and coplanar slip systems.

Gradient Modulus Strategy for Alleviating Stretchable Electronic Strain Concentration

AbstractThe island‐bridge structural design is a common strategy for imparting stretchability to flexible electronic devices. In this structure, the low modulus regions bear most of the deformation, while the rigid islands, which house the electronic components, undergo minimal deformation. However, due to the modulus differences that can be several times or even several orders of magnitude larger, severe strain concentration occur at the edges of the rigid islands in high modulus regions. This strain concentration caused by rigid constraints not only reduces the stretchability of the soft substrate but also degrades the mechanical performance of the interconnected structures, thereby significantly affecting the overall stability of the device. Starting from finite element simulations, this paper introduces modulus gradient regions and optimizes geometric parameters, significantly alleviating the strain concentration at the edges of the rigid islands. Serpentine‐shaped circuits are then transferred to a substrate with strain isolation, which demonstrates better stretchability stability under 20% elongation compared to traditional strain isolation strategies. In addition, the stretchable light emitting diode (LED) system with gradient modulus has better stretchability compared to the system with conventional strategy. This suggests that this strategy has great potential in maintaining the stability of stretchable systems.