Curing System Composition Research Articles

Combined Sulfur and Peroxide Vulcanization of Filled and Unfilled EPDM-Based Rubber Compounds.

The sulfur curing system, peroxide curing system and their combinations were applied for the cross-linking of unfilled and carbon black-filled rubber formulations based on ethylene-propylenediene-monomer rubber. The results demonstrated that the type of curing system influenced the course and shape of curing isotherms. This resulted in the change of curing kinetics of rubber compounds. The cross-link density of materials cured with combined vulcanization systems was lower than that for vulcanizates cured with the peroxide or sulfur system. Good correlation between the cross-link density as well as the structure of the formed cross-links and physical-mechanical characteristics of the cured materials was established. Both filled and unfilled vulcanizates cured with combined vulcanization systems exhibited a higher tensile strength and elongation at break when compared to their equivalents vulcanized in the presence of the peroxide or sulfur curing system. It can be stated that by proper combination of vulcanization systems, it is possible to modify the tensile behavior of vulcanizates in a targeted manner. On the other side, dynamical-mechanical properties were found not be significantly influenced by the curing system composition.

Influence of accelerators and curing system composition on the cure characteristics, crosslinks structure and properties of acrylonitrile‐butadiene elastomer

AbstractThe goal of this work is to study the influence of the type of vulcanization accelerator and the quantitative composition of the curing system on the cure characteristics, morphology of elastomer network, crosslink density and physico‐chemical properties of acrylonitrile‐butadiene rubber (NBR) composites. Sulfur curing systems are investigated, which consist of various types of accelerators, that is, sulfenamide, guanidine and thiuram, applied in various proportions to sulfur. The type of accelerator and the sulfur/accelerator ratio significantly affect both the cure rate and the structure and number of crosslinks resulting from the vulcanization. The highest cure rate and the lowest content of polysulfidic crosslinks are exhibited by rubber composites with efficient (EV) curing systems due to the highest content of accelerators compared to semi‐efficient (SEV) and conventional (CV) systems. The structure of crosslinks strongly affect tensile properties and hardness of the vulcanizates as well as their solvent resistance, thermal stability and resistance to thermo‐oxidative aging.

Influence of Mixed Sulfur and Peroxide Curing Systems on Cross‐Linking and Properties of Rubber Compounds Based on EPDM

AbstractIn this work, sulfur vulcanization system, peroxide vulcanization system, and combined sulfur and peroxide curing systems are applied for cross‐linking of rubber compounds based on ethylene propylene diene monomer rubber. The goal is to investigate the influence of curing system composition on cross‐linking and properties of rubber formulations. The combination of both vulcanization systems in cross‐linking of rubbers combines the pattern of carbon–carbon linkages and sulfidic bridges, which gives the real presumption to modify physical–mechanical properties of final vulcanizates. The results reveal that the combination of vulcanization systems affects the curing characteristics, cross‐link density as well as physical–mechanical properties of tested materials. In comparison with vulcanizates cured only with sulfur or peroxide system, rubber compounds cross‐linked with mixed sulfur and peroxide curing systems exhibite higher tensile strength and elongation at break.

Influence of curing system composition and aging on the performance of rubber magnets based on NBR and EPDM

ABSTRACT Rubber magnetic composites were fabricated by incorporation of strontium ferrite in constant loading level in ethylene propylene diene monomer rubber and acrylonitrile butadiene rubber. Different curing additives based on peroxide, sulfur and combined sulfur/peroxide systems were introduced for cross-linking of rubber matrices. Both sulfur and peroxide curing systems lead to the formation of cross-links with different length and structure, which subsequently results in different properties of rubber products. Moreover, due to various bonding energies of the formed cross-links, rubber articles exhibit different propensity to degradation factors as to thermo-oxidative aging. Therefore, the work was aimed at the investigation of curing system composition and aging on cross-link density and properties of rubber magnetic composites. The achieved results point out to close correlation between cross-link density and physical-mechanical characteristics with exception of tensile strength, which showed increasing tendency with increasing amount of peroxide in combined vulcanization systems. It can be stated that no significant changes in physical-mechanical and magnetic properties were recorded during aging.

Application of Sulfur and Peroxide Curing Systems for Cross-Linking of Rubber Composites Filled with Calcium Lignosulfonate.

Calcium lignosulfonate in different loadings was applied to the rubber matrix based on EPDM. A sulfur curing system, organic peroxide, and a combination of organic peroxide with two coagent types were used for cross-linking of rubber compounds. The work was focused on the investigation of filler content and curing system composition in the curing process, cross-link density, morphology, and physical–mechanical properties of composites. The achieved results demonstrated that the curing parameters of rubber compounds cured with the sulfur system were significantly different from those cured with peroxide systems. There was also an observed different influence of curing systems composition on cross link density, though in all cases, the degree of cross-linking showed a decreasing trend with increasing content of lignosulfonate. The tensile strength of the composites cured with sulfur system and organic peroxide was comparable, regardless of lignosulfonate loading. This points to the application of both curing systems in cross-linking of rubber compounds with biopolymer filler. However, the introduction of coagents in peroxide vulcanization led to the improvement of adhesion and compatibility between the rubber and the filler on the filler–rubber interface. This subsequently resulted in the improvement of the tensile characteristics of composites. The introduction of organic peroxide in combination with coagent seems to be a very simple and efficient way for the preparation of biopolymer-filled composites with applicable physical–mechanical properties.

Influence of Combined Sulfur and Peroxide Curing Systems and Ageing on the Properties of Rubber Magnets

AbstractStrontium ferrite in constant loading is incorporated into acrylonitrile butadiene rubber in order to prepare rubber magnetic composites. Sulfur, peroxide and combined sulfur/peroxide curing systems are applied for cross‐linking of rubber composites. The work is focused on the investigation of curing system composition and thermo‐oxidative ageing on cross‐link density, physical‐mechanical and magnetic properties of rubber magnets. The results revealed that the cross‐link density and the structure of the formed cross‐links within the rubber matrices affect the property spectrum of vulcanizates.

The Influence of Curing Systems on the Cure Characteristics and Physical Properties of Styrene-Butadiene Elastomer.

The goal of this work is to study the influence of different curing systems on the cure characteristics and performance of styrene–butadiene elastomer (SBR) filled with carbon black or nanosized silica. A multifunctional additive for rubber compounds, namely Activ8, was applied as an additional activator and accelerator to increase the efficiency of sulfur vulcanization and to reduce the content of zinc oxide elastomers cured in the presence of 2-mercaptobenzothizole or 1,3-diphenylguanidine as a primary accelerator. The influence of the curing system composition on the crosslink density and physical properties of SBR vulcanizates, such as mechanical properties, thermal stability, and resistance to thermo-oxidative aging, is also reported. Activ8 effectively supports the vulcanization of SBR compounds, especially filled with nanosized silica. It reduces the optimal vulcanization time of SBR compounds and increases the crosslink density of the vulcanizates. Moreover, vulcanizates with Activ8 exhibit higher tensile strength and better damping properties than elastomer with zinc oxide. Activ8 allows the amount of ZnO to be reduced by 40% without detrimental effects on the crosslink density and mechanical performance compared to the vulcanizates conventionally crosslinked with ZnO. This is an important ecological goal since ZnO is classified as being toxic to aquatic species.

Combined sulfur and peroxide curing systems applied in cross-linking of rubber magnets

In the present work, barium ferrite in constant loading was dosed to the rubber matrices based on NR, SBR and NBR. Sulfur, peroxide and mixed sulfur and peroxide curing systems were applied for cross-linking of rubber magnetic composites. The application of sulfur or peroxide curing system leads to the formation of different types of linkages between rubber chain segments. As the structure of the formed cross-links plays a significant role in determining the final properties of rubber articles, the main aim of the work was to use the combination of curing systems in order to suppress the disadvantages of both systems and possibly to highlight their benefits. The results showed that composition of curing system has considerable influence on cross-link density of composites, which was subsequently reflected in typical change of physical-mechanical properties and glass transition temperature. The tensile strength was improved with increasing amount of peroxide curing system. The reason can be attributed to the presence of co-agent zinc methacrylate, which exhibits strong adhesion to magnetic filler and thus it contributes to the improvement of compatibility and homogeneity on the interphase filler–rubber. On the hand, there was observed no influence of curing system composition or type of rubber matrix on magnetic characteristics of composites.

Low frequency electromagnetic shielding efficiency of composites based on ethylene propylene diene monomer and multi‐walled carbon nanotubes

Ethylene propylene diene monomer rubber was filled with multi‐walled carbon nanotubes to prepare composite materials with the effect of electromagnetic radiation (EMR) shielding. Sulfur‐based curing system as well as peroxide curing system were used for vulcanization of rubber compounds. The main goal of the work was the investigation of curing system composition and filler content on curing process, physical‐mechanical properties, cross‐link density, and shielding efficiency of the prepared composites. The results showed that curing characteristics and cross‐link density of composites were dependent on both, amount of carbon nanotubes and curing system composition. The incorporation of filler resulted in the enhancement of physical‐mechanical properties of composites. Higher values of tensile strength were found to have composites cured with organic peroxide in combination with co‐agent. The achieved results also demonstrated that carbon nanotubes filled rubber composites are suitable candidates for applications, in which shielding of EMR at low frequencies is based on reflection.

Rubber magnets based on NBR and lithium ferrite with the ability to absorb electromagnetic radiation

Rubber magnetic composites were prepared through the incorporation of magnetic soft lithium ferrite into acrylonitrile butadiene rubber. Standard sulfur‐based curing and peroxide curing systems were used for cross‐linking of rubber matrices. The experimental part was focused on the investigation of ferrite content and curing system composition on cross‐link density, physical‐mechanical, magnetic and shielding characteristics of composites. The results demonstrated that cross‐link density and physical‐mechanical properties of composites can be modified by both the amount of ferrite and composition of the curing system. The influence of curing systems on magnetic properties was negligible. It can be stated that the application of lithium ferrite to rubber matrix leads to the preparation of rubber composites with the ability to efficiently absorb harmful electromagnetic radiation in the tested frequency range. The shielding efficiency of composites increased with increasing content of magnetic filler.

Rubber Magnetic Composites Cross-Linked with Peroxide Curing Systems

Styrene–butadiene rubber and acrylonitrile–butadiene rubber as elastomer matrices were filled with barium ferrite in order to prepare rubber magnetic composites. For cross-linking of rubber compounds, peroxide curing systems consisting of dicumyl peroxide as curing agent and four types of low molecular weight organic compounds as co-agents were used. The work was focused on the investigation of different types of co-agents on the cross-linking, physical-mechanical and magnetic properties of the prepared composites. The results revealed that the type and amount of co-agent has no influence on magnetic characteristics of composites. On the other hand, cross-link density and physical-mechanical properties were significantly dependent on the composition of curing system. Co-agents contribute to the improvement of adhesion on the interphase filler-rubber. Considering the type of rubber matrix, higher values of tensile strength exhibited composites based on acrylonitrile–butadiene rubber. As magnetic filler and co-agents are polar materials, their compatibility with polar elastomers like acrylonitrile-butadiene rubber is much higher when compared to no-polar elastomers like styrene–butadiene rubber.

Rubber magnets cured with peroxide and coagents

Barium ferrite in constant amount (50 phr) was incorporated into styrene-butadiene rubber to prepare rubber magnetic composites. Dicumyl peroxide was used as a curing agent for cross-linking of the prepared composites. Four different types of low-molecular-weight organic compounds were applied as coagents to enhance the efficiency of cross-linking process and to improve the compatibility between the rubber and the filler on the interphase. The main goal of this work was to investigate the influence of the composition of peroxide curing system on cross-link density, physical–mechanical and magnetic properties of the composites. The results revealed that the type and amount of coagents have no influence on magnetic properties of the rubber magnets. On the other hand, cross-link density and physical–mechanical properties were significantly dependent on the composition of curing system. The increase of tensile strength can be attributed to the improvement of adhesion on the interphase filler–rubber due to the presence of coagents.

Application of Peroxide Curing Systems in Cross-Linking of Rubber Magnets Based on NBR and Barium Ferrite

Rubber magnetic composites were prepared by incorporation of barium ferrite in constant amount—50 phr into acrylonitrile-butadiene rubber. Dicumyl peroxide as the curing agent was used for cross-linking of rubber magnets alone, or in combination with four different types of co-agents. The main aim was to examine the influence of curing system composition on magnetic and physical-mechanical properties of composites. The cross-link density and the structure of the formed cross-links were investigated too. The results demonstrated that the type and amount of the co-agent had significant influence on cross-link density, which was reflected in typical change of physical-mechanical properties. The tensile strength increased with increasing amount of co-agents, which can be attributed to the improvement of adhesion and compatibility on the interphase filler-rubber due to the presence of co-agents. Magnetic characteristics were found not to be influenced by the curing system composition. The application of peroxide curing systems consisting of organic peroxide and co-agents leads to the preparation of rubber magnets with not only good magnetic properties but also with improved physical-mechanical properties, which could broaden the sphere of their application uses.

Reinforcement of Rubber Magnetic Composites with Zinc Salts of Acrylic and Methacrylic Acids.

Strontium ferrite was compounded with acrylonitrile butadiene rubber to prepare rubber magnetic composites. For cross-linking of the prepared materials, peroxide curing systems consisting of dicumyl peroxide as curing agent and zinc salts of acrylic and methacrylic acids as co-agents were used. The amount of strontium ferrite was kept constant in all experiments, while the main objective of the work was to investigate the composition of curing system and both types of co-agents on the cross-linking, physical-mechanical, dynamic and magnetic properties of the rubber magnets. The results showed that the change in composition of curing system has significant influence on cross-link density and properties of the tested composite materials. With an increasing amount of zinc based co-agents, significant improvement of tensile strength was achieved. The application of zinc based co-agents in peroxide vulcanization of rubber magnetic composites leads to the preparation of rubber magnets with not only good magnetic properties, but also with improved physical-mechanical characteristics.

Thermo-oxidative stability of rubber magnetic composites cured with sulfur, peroxide and mixed curing systems

ABSTRACTRubber magnetic composites were prepared by incorporation of strontium ferrite into rubber matrices based on natural rubber (NR) and acrylonitrile butadiene rubber. The sulphur, peroxide and mixed sulphur/peroxide curing systems were applied for cross-linking of rubber compounds. The main goal of the work was to investigate the influence of the curing system composition on the physical–mechanical and magnetic properties of prepared composites. The thermo-oxidative stability of the composite materials was assessed by evaluation of thermogravimetric analysis and ageing test. The results showed that the composition of curing system influences the physical–mechanical properties of composites, but in strong dependence on the type of rubber matrix. After exposure of test sample to the conditions of thermo-oxidative ageing, the changes in composite properties were also recorded. The influence of thermo-oxidative degradation was more pronounced in the case of composites based on NR, where the sample cured only with peroxide system was almost completely degraded in the given conditions of ageing. On the other hand, the magnetic characteristics of composites seem to be influenced neither by curing system composition nor by ageing.

Cross‐linking and properties of rubber magnetic composites cured with different curing systems

Rubber magnetic composites were prepared by incorporation of strontium ferrite into rubber compounds based on acrylonitrile butadiene rubber and ethylene propylene diene monomer rubber. The sulfur, peroxide, and mixed sulfur/peroxide curing systems were introduced as cross‐linking agents for rubber matrices. The aim was to investigate the influence of curing system composition on curing process and cross‐link density of composite materials. Then, static and dynamic mechanical properties and thermal and magnetic characteristics were investigated in relation to the cross‐link density of rubber magnetic composites and structure of the formed cross‐links. The changes of dynamical and physicomechanical properties were in close correlation with the change of cross‐link density, whereas the tensile strength of magnetic composites showed increasing trend with increasing amount of peroxide in mixed curing systems. On the other hand, thermal conductivity and magnetic characteristics were found not to be dependent on the curing system composition.

Rubber composites cured with sulphur and peroxide and incorporated with strontium ferrite

In the present work, rubber magnetic composites were prepared by incorporation of strontium ferrite into rubber matrices based on natural rubber (NR) and acrylonitrile–butadiene rubber (NBR). Sulphur, peroxide and mixed sulphur/peroxide curing systems were introduced in cross-linking of rubber matrices. The aim was to investigate the influence of curing system composition on physical–mechanical, thermo-physical and magnetic properties of prepared rubber composites and the curing process. Then, the determination of cross-link density and the structure of cross-links were under consideration. The achieved results showed that all investigated parameters were changed depending on the composition of curing system, but also on the type of rubber matrix. While the tensile strength of composites based on NR increased with increasing amount of sulphur in mixed curing systems, in case of composites based on NBR, the highest value of tensile strength reached the value of the sample cured with equivalent ratio of sulphur and peroxide. On the other hand, thermo-physical and magnetic characteristics were found not to be dependent on the curing system composition. The results revealed that not only the composition of curing system, but also the type of rubber matrix plays an important role when preparing the final materials.

Influence of peroxide curing systems on the performance of natural rubber-based magnetic composites

Rubber magnetic composites were prepared by incorporation of strontium ferrite into natural rubber-based continuous matrix. The prepared rubber compounds have model character and besides the rubber and the filler, they contained only ingredients of peroxide curing system, dicumyl peroxide as curing agent, and ethylene glycol dimethacrylate as co-agent. The work was focused on the evaluation of curing system composition and magnetic filler content on curing process, cross-link density, physical–mechanical and magnetic properties of tested materials. The achieved results revealed that the evaluated properties are dependent on the composition of curing system and on the content of ferrite too. Ferrite incorporated in the rubber matrix imparts magnetic properties to the composites considerably. In addition, the improvement of physical–mechanical properties with doping content of ferrite was observed.

Influence of mixed sulfur/peroxide curing system and thermo-oxidative ageing on the properties of rubber magnetic composites

The present work was focused on the study of preparation a evaluation of properties of rubber magnetic composites based ethylene propylene diene monomer rubber EPDM as elastomeric matrix and strontium ferrite as magnetic filler. The mixed peroxide and sulfur curing systems were applied for cross-linking of rubber compounds. The research was aimed at the evaluation of the type of curing system on curing process of rubber compounds. Then, the influence of the observed parameter on cross-link density and physical-mechanical properties of prepared composites was investigated. The influence of thermo-oxidative ageing on the properties of tested composite materials was also under consideration. The achieved results showed that tensile strength was not dependent on the type of curing system, while cross-link density and physical-mechanical properties were changed in dependence on mutual ratio of sulfur and peroxide in the applied curing systems. Ferrite seems to act as a reinforcing filler in composites cured mainly with peroxide system, in which co-agent contributes to the improvement of compatibility and adhesion on the phase interface filler-rubber. The thermo-oxidative stability of composites was also found to be influenced by the curing system composition.

Physical ageing in ternary epoxy-amine curing systems of variable composition

Endothermal effects appearing close to the glass transition point in cured epoxy-amine systems of variable composition and connected with its physical ageing were investigated. The dependences of thermal effect parameters on ageing time and composition of curing system were determined.