Composite Substrate Research Articles

Laser-Induced Graphene on Novel Crosslinked Poly(dimethylsiloxane)/Triton X-100 Composites for Improving Mechanical, Electrical and Hydrophobic Properties

Laser-induced graphene (LIG) has become a highly promising material for flexible functional devices due to its robust mechanical stability, excellent electrical properties, and ease of fabrication. Most research has been focused on LIG production on rigid or flexible substrates, with an obvious gap in laser induction of graphene on elastic, stretchable substrates, which limits the scope of application of LIG in flexible electronics. We demonstrate laser induction of graphene on a novel, cross-linked poly(dimethylsiloxane) (PDMS)/Triton X-100 composite substrates. The effect of varying Triton content (1–30 wt.%) on the structural, thermal, surface, nanomechanical, and electrical properties of LIG was systematically studied. Physicochemical characterization confirmed the successful induction of LIG on the surface of PDMS/Triton composites. A higher content of Triton in the PDMS matrix improves the quality of LIG, increases stiffness and hydrophobicity, and somewhat decreases sheet resistance. Similar thermal properties and super-hydrophobicity were observed for LIG/PDMS/Triton materials as compared to their counterparts without LIG. Direct laser irradiation of graphene on the surface of PDMS/Triton composites results in the formation of extremely promising materials, which have great potential for use in flexible electronic devices.

Reversible Zn and Mn deposition in NiFeMn-LDH cathodes for aqueous Zn-Mn batteries.

Introducing NiFeMn-Layered Double Hydroxide (LDH) as an innovative cathode material for Zn-Mn batteries, this study focuses on bolstering the electrochemical efficiency and stability of the system. We explored the effect of varying Zn/Mn molar ratio in the electrolyte on the battery's electrochemical performance and investigated the underlying reaction mechanism. Our results show that an electrolyte Zn/Mn molar ratio of 4 : 1 achieves a balance between capacity and stability, with an areal capacity of 0.20 mA h cm-2 at a current of 0.2 mA and a capacity retention rate of 53.35% after 50 cycles. The mechanism study reveals that during the initial charge-discharge cycle, NiFeMn-CO3 LDH transforms into NiFeMn-SO4 LDH, which then absorbs Zn2+, Mn2+, and SO4 2- ions to form a stable composite substrate. This substrate enables the reversible deposition-dissolution of Mn ions, while Zn ions participate in the reaction continuously, with most Mn- and Zn-containing compounds depositing in an amorphous phase. Although further optimization is needed, our findings provide valuable insights for developing Zn-Mn aqueous batteries, highlighting the potential of LDHs as cathode substrates and the pivotal role of amorphous compounds in the reversible deposition-dissolution process.

Laser-engraved holograms as entropy source for random number generators

Our study introduces a novel approach to true random number generation (TRNG) using speckle patterns generated by laser-engraved holograms on carbon fiber-reinforced polymer (CFRP) composite substrates. Unlike previous methods, our approach simplifies the process by generating the necessary image dataset from a single microscope image of the engraved hologram. We achieve a high extraction ratio of 76 %, demonstrating the effectiveness of our TRNG. Moreover, our method successfully passes rigorous statistical tests proposed by the National Institute of Standards and Technology (NIST), indicating its suitability for cryptographic and secure system applications. This work offers promising implications for enhancing security in various domains, from secure communication networks to IoT devices.

Nanocarbon and medicine: polymer/carbon nanotube composites for medical devices

AbstractIn view of wide-ranging application to the biomedical field, this work investigates the mechanical and electrical properties of a composite made of Single Wall Carbon Nanotubes (SWCNT) bundles self-grafted onto a poly-dimethyl-siloxane (PDMS) elastomer, particularly Sylgard 184, that has well assessed biocompatible properties and is commonly used in prosthetics. Due to the potential risks associated with the use of carbon nanostructures in implanted devices, we also assess the viability of cells directly grown on such composite substrates. Furthermore, as the stability of conductive, stretchable devices made of such composite is also crucial to their use in the medical field, we investigate, by different experimental techniques, the grafting of SWCNT bundles deep into PDMS films. Our findings prove that penetration of SWCNT bundles into the polymer bulk depends on heating time and carbon nanotubes can be seen beyond 150 μm from the surface. This is confirmed by direct electron microscopy observation of large bundles as deep as about 20 μm. The composites exhibit reliable mechanical and electrical responses that are more suitable to large and repeated deformation of the polymer with respect to thermoplastic based composites, suggesting a wide potential for their application to stretchable biomedical devices. Aiming at the proposed application of artificial bladders, a bladder prototype made of poly-dimethyl siloxane endowed with a printed SWCNT-based strain sensor was developed.

Directional Characteristic Enhancement of an Omnidirectional Detection Sensor Enabled by Strain Partitioning Effects in a Periodic Composite Hole Substrate.

An omnidirectional stretchable strain sensor with high resolution is a critical component for motion detection and human-machine interaction. It is the current dominant solution to integrate several consistent units into the omnidirectional sensor based on a certain geometric structure. However, the excessive similarity in orientation characteristics among sensing units restricts orientation recognition due to their closely matched strain sensitivity. In this study, based on strain partition modulation (SPM), a sensitivity anisotropic amplification strategy is proposed for resistive strain sensors. The stress distribution of a sensitive conductive network is modulated by structural parameters of the customized periodic hole array introduced underneath the elastomer substrate. Meanwhile, the strain isolation structures are designed on both sides of the sensing unit for stress interference immune. The optimized sensors exhibit excellent sensitivity (19 for 0-80%; 109 for 80%-140%; 368 for 140%-200%), with nearly a 7-fold improvement in the 140%-200% interval compared to bare elastomer sensors. More importantly, a sensing array composed of multiple units with different hole configurations can highlight orientation characteristics with amplitude difference between channels reaching up to 29 times. For the 48-class strain-orientation decoupling task, the recognition rate of the sensitivity-differentiated layout sensor with the lightweight deep learning network is as high as 96.01%, superior to that of 85.7% for the sensitivity-consistent layout. Furthermore, the application of the sensor to the fitness field demonstrates an accurate recognition of the wrist flexion direction (98.4%) and spinal bending angle (83.4%). Looking forward, this methodology provides unique prospects for broader applications such as tactile sensors, soft robotics, and health monitoring technologies.

Elemental analysis and micromorphological patterns of tooth/restoration interface of three ion-releasing class V restorations

ObjectivesTo evaluate and compare the ion-releasing capability of three different restorative systems at the restoration/tooth interface elemental analysis using energy-dispersive X-ray technique. Additionally, micromorphological patterns of the restoration/tooth interfaces was investigated.Materials and methodsEighteen freshly extracted sound human premolars were collected for the study. The premolars were randomly assigned into 3 groups (n = 6) based on the type of restorative materials used: Giomer (Beautifill II), ion-releasing composite (Activa Presto), and RMGI (Riva Light Cure). Half of the specimens in each group were tested after 24 h (the “immediate group”), while the remaining half were tested after 6 months of storage in deionized water (the “delayed group”). Standardized box-shaped cavities along the cervical area of teeth crowns and restored them with the assigned restorative material following manufacturers’ instructions. The specimens were sectioned buccolingually into 2 halves. One half of each specimen was subjected to elemental analysis using energy-dispersive X-ray technique (EDX), while the remaining half was sputter coated and underwent micromorphological analysis of the restoration/tooth interface using a scanning electron microscope (SEM). The collected data from elemental analysis test were tabulated and subjected to statistical analysis.ResultsThe two-way ANOVA test showed significant differences in both phosphorus and calcium levels among the tested restorative systems (p < 0.05). In the immediate subgroup, RMGI recorded the highest phosphorus level (0.1527), followed by the ion-releasing composite (0.1172), while Giomer exhibited the least levels (0.0326) (p < 0.05). The ion-releasing composite group had the highest calcium level (0.2797), followed by RMGI (0.248), and Giomer (0.2385) respectively (p < 0.05). In the delayed subgroups, Giomer recorded the highest phosphorus level (0.1526), followed by the ion-releasing composite (0.1058), and RMGI group (0.0466) respectively (p < 0.05). RMGI had the highest calcium level (0.2801), followed by the ion-releasing composite (0.2659), and Giomer had the lowest level (0.1792) (p < 0.05). The micromorphological analysis of the restoration/tooth interfaces showed good adaptation between the composite and tooth substrate in different restorative groups.ConclusionsThe ion-releasing capability of the three restorative systems appears to be comparable. The rate of mineral release and diffusion is affected by time and composition.

Synergistic enhancement of chemical and electromagnetic effects in a Ti3C2Tx/AgNPs two-dimensional SERS substrate for ultra-sensitive detection

BackgroundIt is well established that surface-enhanced Raman scattering (SERS) is one of the most commonly used spectral analysis techniques in real-world applications, including chemical and biological sensing, analytical detection, and even forensics. It offers high sensitivity, high resistance to solvents, photobleaching, and limited spectrum bands. In general, SERS is caused by two mechanisms, the electromagnetic enhancement mechanism (EM) and the chemical enhancement mechanism (CM), although the exact mechanism is not yet known. For increased sensitivity, a SERS substrate based on EM coupled with CM is essential. ResultsUsing electrostatic self-assembly, we fabricated many homogeneous hot spots for the substrate by evenly mixing positive charge Ag nanoparticles (AgNPs) with negative charge Ti3C2Tx. In addition, there is a clearly enhanced effect due to the high affinity between the tested molecule and Ti3C2Tx, which facilitates molecule-to-molecule charge transfer. After successfully preparing the Ti3C2Tx/AgNPs substrate, the R6G dye molecule was used to investigate its SERS activity. According to the results, the substrate can reach an enhancement factor of 3.8 × 108. Furthermore, it has been demonstrated that the coupling effect between EM and CM is the main reason for the excellent performance of the Ti3C2Tx/AgNPs composite substrate. Based upon the results of detecting the two biomarkers, adenosine triphosphate and folic acid, the detection limits were determined to be 4.27 × 10−9 M and 7.26 × 10−13 M, respectively. Significance and noveltyTwo-dimensional metal carbide Ti3C2Tx material can be used to obtain CM in surface Raman scattering. It has been demonstrated that the combination of CM and EM with nano-precious metals can produce an extremely sensitive SERS substrate that is dependable and stable. Additionally, the Ti3C2Tx/AgNPs study offers a novel perspective for the advancement of the SERS coupling mechanism in addition to providing direction for realistic detection.

Enhanced remediation of real agricultural runoff in surface-flow constructed wetlands by coupling composite substrate-packed bio-balls, submerged plants and functional bacteria: Performance and mechanisms

Import of agricultural runoff containing nutrients considerably contributes to eutrophication of receiving water bodies. Surface-flow constructed wetlands (SFCWs) are commonly applied for agricultural runoff purification, but the performance is usually unsatisfactory. In this study, suspended bio-balls filled with zeolite and iron-carbon (Fe-C) composite substrates, submerged macrophyte (Ceratophyllum demersum) and functional denitrifying bacteria were collectively added into SFCW microcosms to enhance the remediation efficiency for real agricultural runoff with high nutrient concentrations and low content of bioavailable organic matter. The bio-ball added SFCWs achieved notably higher pollutant removal efficiencies (21.1%, 80.2% and 47.5% for chemical oxygen demand (COD), total nitrogen (TN) and total phosphorus (TP), respectively) than the control (COD: 6.9%, TN: 64.4%, TP: 27.9%), because of the versatile functions of filling materials for pollutant removal. C. demersum plantation (COD: 44.2%, TN: 82.8% and TP: 53.7%) and functional bacteria inoculation (COD: 51.8%, TN: 85.8% and TP: 55.1%) further enhanced the efficiency of the SFCWs for agricultural runoff remediation. Bio-ball addition and C. demersum plantation significantly increased the humification degree and reduced the molecular weight of dissolved organic matter (DOM) in the agricultural runoff. Moreover, the two intensification measures also notably reduced organic and nitrogen contents in the wetland sediment. Remarkable distinction in bacterial community distribution patterns was observed in the SFCW sediment and filling substrates in bio-balls. Keystone genera including Clostridium_sensu_stricto_1 and Bacillus in the zeolite, Sphingomonas and Exiguobacterium in the Fe-C substrates and Sediminibacterium in the sediment might be critical for agricultural runoff remediation in the SFCW microcosms. The study highlights a high potential of the intensified SFCWs by these coupling measures for agricultural runoff remediation.

Preparation and Application of Two-Dimensional Ta4C3 MXene/Gold Nanostar Composite SERS Substrates for Thiram Detection.

Surface-enhanced Raman scattering (SERS) is a novel spectroscopic technique that enables the identification of analytes through analysis of their unique chemical signatures. Its high sensitivity, specificity, and rapid response make it a valuable tool in a range of fields, including biological detection, food safety, and environmental monitoring. However, traditional SERS nanoparticle substrates are susceptible to instability and agglomeration. In this study, Ta4C3 MXene/gold nanostar (AuNSs) hybrids were prepared as SERS substrates. By optimizing the experimental conditions of AuNSs, the optimal preparation method for the Ta4C3 MXene/AuNSs composite structure was identified. The addition of MXene to the Ta4C3 MXene/AuNSs hybrid substrates was found to enhance the sensitivity of the composite for Raman detection, as evaluated using 4-aminothiophenol (PATP) as a Raman molecule. This improvement in sensitivity is attributed to the enhanced electromagnetic properties of the hybrid substrates, which facilitate more efficient charge transfer and enhance the Raman scattering process. The limit of detection (LOD) of Ta4C3 MXene/AuNSs is 10-9 M for PATP and 10-7 M for thiram solutions. In addition, good reproducibility and spatial uniformity were obtained for the Raman signals of Ta4C3 MXene/AuNSs. Furthermore, Ta4C3 MXene/AuNSs were combined with filter paper to create paper-based SERS substrates that could be used for detection. By directly wiping the apple peel and subsequently detecting the thiram residues using Ta4C3 MXene/AuNSs, the level of detection of thiram residues on the peel surface was down to 7.8 ng/cm2.

Silver nanoparticles modified on cicada wings affect fluorescence and Raman signals based on electromagnetic and chemical enhancement mechanisms

The electromagnetic enhancement (EM) mechanism is one of the important theories that need to be mastered to study surface-enhanced fluorescence (SEF) and surface-enhanced Raman scattering (SERS). However, the charge transfer in the chemical enhancement (CM) mechanism has different effects on the two. The study developed a simple and environmentally friendly composite structural substrate by depositing silver (Ag) on the rough surface with regular columnar protuberances of bio-material cicada wings (CW) using magnetron sputtering technology. The formation of Ag nano-islands enhanced the fluorescence and Raman signals of rhodamine 6G (R6G), while the addition of silver nanoparticles (AgNPs) quenched the fluorescence. To explore the magical phenomenon, the electromagnetic field distribution on the surface of the substrate was simulated through three-dimensional finite difference time domain (3D-FDTD), which verified the experimental results of SEF and SERS. The results calculated by Gaussian16 with Density Functional Theory (DFT) and time-dependent density functional theory (TDDFT) explained the effect of adding AgNPs on the surface of the substrate on the fluorescence intensity. The work not only contributes experimental data and theoretical results to the EM mechanism and CM mechanism in enhanced spectra, but also provides ideas for preparing new SEF and SERS substrates.

Integrating dual heat sources to enhance thermoelectric generator power output

The escalating demand for sustainable power sources for wearable electronics necessitates innovative solutions. This study tackles the challenge of sustainably powering wearable electronics, addressing the limitations of traditional batteries. The approach utilizes a thermoelectric generator with a flexible and stretchable substrate that integrates the photothermal effect and human body temperature as a heat source. A unique strategy is employed to achieve this, involving the combination of 10 g of polydimethylsiloxane, 0.5 g of carbon nanotubes powder, 1 g of base curing agent, and 1.15 g of ethyl acetate mixture used as the novel substrate material. The proposed composite substrate is paired with p-type and n-type thermoelectric legs of bismuth antimony telluride (Bi0.4Sb1.6Te3) and bismuth selenium telluride (Bi1.7Te3.7Se0.3), respectively. This innovative design ensures high flexibility, stretchability, and conformability, facilitating seamless integration into wearable electronic devices. Experimental validation and simulation-based studies reveal a power density of 166.29 μW/cm2, sufficient for powering small-scale wearable electronics. The thermoelectric generator coupled with a novel composite substrate showed 65.6 % stretchability, further underscoring its durability and adaptability. The critical finding lies in the dual heat source integration, which collectively boosts power output and ensures year-round performance, pushing the boundaries of wearable energy harvesting technologies.

Pre-planting amorphous carbon films based on Ir composite substrates for diamond nucleation

A tunable locally ordered amorphous carbon layer was pre-implanted on the iridium (Ir) composite substrate using a multi-excitation source plasma coating system. The nucleation interface was mainly studied by scanning electron microscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy. The results show that by designing and modulating the content and ordering of sp2/sp3 hybridized carbon bonds in the amorphous carbon on the surface of Ir thin films, an overall ordered diamond nucleation layer was obtained. When the pulse frequency of the carbon source was regulated to 9 Hz, the (100) diamond grains were uniformly aligned without the appearance of twins after 4 h of growth, and the nucleation density was 7.5 × 109 cm−2, which was subsequently expected to obtain single-crystal diamond by grain boundary annihilation. Based on the Ir-amorphous carbon pre-growth layer, it can accelerate the dissolution-precipitation process of carbon ions into the Ir film to form a supersaturated solid solution during the bias nucleation, and increase the nucleation sites, which is of great significance for improving the nucleation density of large-size single-crystal diamond heterogeneous epitaxy.

Simultaneous detection of carbendazim and pendimethalin residues using a compact Raman spectrometer

Abstract Surface-enhanced Raman spectroscopy (SERS) exhibits significant latent capacity in the prompt and accurate detection of minute concentrations of pesticides. In this study, carbendazim and pendimethalin were simultaneously detected within tobacco foliage by utilizing a PS@Ag composite substrate coupled with a compact Raman spectrometer. The detection limits for carbendazim is 0.1 mg/kg, and for pendimethalin, it is 5 mg/kg. The recovery rates for carbendazim within tobacco foliage ranged from 85.2% to 112.12%. And the recovery rates for pendimethalin ranged from 90.38% to 113.42%. The combination of the PS@Ag composite substrate in conjunction with a Raman spectrometer provides a highly effective means for the concurrent identification of pesticides in tobacco foliage.

Application and Development of Hydrogel in Soilless Culture

AbstractSoilless culture refers to the method of cultivating plants without soil as a growing medium, and the use of hydrogel in soilless culture overcomes many technical difficulties, but there are many applications that just stay at the experimental level, with fewer applications in fields. Although many new functionalized hydrogels may help to overcome the shortcomings of traditional media and give them more functionality, little research on hydrogels over the past decades has been reflected in soilless culture techniques. This paper details the concept and development of soilless culture, as well as several applications of hydrogels in soilless culture, including the use of hydrogels as soilless culture substrates and the application of hydrogel membranes. The important roles of different types of hydrogels in soilless culture, such as antimicrobial properties, salt tolerance and high water absorption, are highlighted, and these excellent properties largely overcome a series of drawbacks of traditional cultivation methods. The application of hydrogels in pest control is also discussed. Hydrogel applications to soilless culture have better prospects for the creation of more promising multifunctional composite hydrogel membranes and hydrogel substrates capable of supporting plants throughout their growth cycle.

Effects of different straw breeding substrates on the growth of tomato seedlings and transcriptome analysis.

Traditional substrate cultivation is now a routine practice in vegetable facility breeding. However, finding renewable substrates that can replace traditional substrates is urgent in today's production. In this study, we used the 'Pindstrup' substrate as control and two types of composite substrates made from fermented corn straw (i.e. 0-3 and 3-5mm) to identify appropriate substrate conditions for tomato seedling growth under winter greenhouse conditions. Seedling growth potential related data and substrate water content related data were tested to carry out data-oriented support. Since the single physiological data cannot well explain the mechanism of tomato seedlings under winter greenhouse condition, transcriptomic analysis of tomato root and leaf tissues were conducted to provide theoretical basis. The physiological data of tomato seedlings and substrate showed that compared with 0-3mm and Pindstrup substrate, tomato seedlings planted in 3-5mm had stronger growth potential and stronger water retention, and were more suitable for planting tomato seedlings. Transcriptome analysis revealed a greater number of DEGs between the Pindstrup and the 3-5mm. The genes in this group contribute to tomato growth as well as tomato stress response mechanisms, such as ABA-related genes, hormone-related genes and some TFs. The simulation network mechanism diagram adds evidence to the above conclusions. Overall, these results demonstrate the potential benefits of using the fermented corn straw of 3-5mm for growing tomato seedlings and present a novel method of utilizing corn straw.

Research on Composting of Garden Waste and Its Application in Cultivation Substrates

To achieve the resource utilization of garden waste, in this study, we used garden waste as the main raw material and conducted static composting with high-temperature aerobic treatment and forced ventilation by adding appropriate external additives. Our results showed that during the composting process, the pH was weakly alkaline, and the electrical conductivity was between 1.42 and 1.50 mS/cm. The E4/E6 (an important indicator of the quality or degree of condensation and aromatization of humic acid) gradually decreased, and nitrogen, phosphorus, and potassium contents increased. The germination index gradually rose and ultimately exceeded 80%. Treatment (T2) with a final C/N ratio of 25:1 and the addition of 0.3% bacterial agent resulted in the highest nutrient content and the best degree of compost maturity. All indicators met the requirements of the Chinese “Technical Requirements for Urban Landscape Waste Resource Recycling and Deep Processing (GB/T 40199-2021)”. When using a composite substrate of garden waste and other horticultural substrates for planting, a membership function was executed for comprehensive evaluation. The V (T2):V (peat):V (vermiculite):V (vermiculite) = 135:135:30:00 substrate treatment resulted in optimal lettuce growth and quality. In summary, combining the compost products of garden waste with traditional cultivation substrates at a specific ratio shows favorable applicative prospects.

An intelligent fluorescence sensing platform based on entropy-driven toehold-mediated strand displacement cycle reaction for point-of-care testing of miRNA

BackgroundMicroRNA (miRNA) has gradually become an emerging biomarker for early diagnosis and prognosis of various diseases due to its specific gene expression and high stability. With the development of molecular diagnosis and point-of-care testing (POCT) technology, developing simple, fast, sensitive, efficient, and low-cost miRNA sensors is of great significance for clinical applications and emergency rapid diagnosis. At present, entropy-driven toehold mediated chain displacement reaction, as a promising enzyme free isothermal amplification technique, is an important tool for ultra-sensitive biosensing applications. ResultsIn this study, we used gold nanoparticles (AuNPs) as carriers and quenchers, modified them using self-assembled triple chain composite substrates AuNPs@A@B1/B2, and used dual reporter molecules for cascade cyclic amplification to amplify fluorescence signals, which proposed a fluorescent biosensor based on this reaction and build an intelligent fluorescence sensing platform for rapid detection of miRNA. We designed a highly specific self-programmable sensor using the acute ischemic stroke (AIS) biomarker miRNA-125a-5p as a sample, and achieved sensitive detection of miRNA in the range of 0.01 μM∼10 μ M under optimal conditions. It broke through the traditional detection limitations of weak signals and liberated the fluorescence detection environment. SignificanceIn summary, this creative miRNA biosensor combined with POCT has demonstrated extraordinary detection potential, broad application prospects in the early diagnosis and prognosis monitoring of AIS, provides a novel miRNA universal detection strategy for the fields of biological and life sciences.

Controlling the temperature coefficient of dielectric constant of polyphenylene oxide-based composites

The temperature coefficient of dielectric constant (τε) is a crucial parameter for assessing the performance stability of microwave devices operating under varying temperature conditions. In this study, polyphenylene oxide (PPO) resin was utilized as the matrix and six types of ceramics with distinct temperature coefficients of dielectric constant were employed as fillers. Six PPO-based composites were fabricated through twin-screw extrusion combined with hot pressing route. The dielectric properties of the ceramics and their influence on the dielectric properties of the composites, particularly the τε, were systematically investigated. The results revealed that all six types of composites exhibited dense structures and uniform filler distribution, with a relative density exceeding 98.0 % and a water absorption below 0.1 %. The dielectric constant and its temperature coefficient of the fillers had a more pronounced effect on the dielectric properties of the composites, compared to dielectric loss. The dielectric constants of the six types of composites aligned well with the theoretical values predicted by the effective medium theory. Reaching up to 9.7 (at 10 GHz). The dielectric loss ranged from 1.0 × 10−3 to 3.0 × 10−3. Notably, the PPO/Mg0.95Ca0.05TiO3 composite substrate with a filler ratio of 40 vol% exhibited exceptional dielectric properties: εr = 6.8, tgδ = 1.4 × 10−3, τε = −8.6 ppm/°C, highlighting its significant advantages for communication applications under varying temperature conditions.

A flexible resistive strain gauge with reduced temperature effect via thermal expansion anisotropic composite substrate

Strain gauge plays vital roles in various fields as structural health monitoring, aerospace engineering, and civil infrastructure. However, traditional flexible strain gauge inevitably brings the pseudo-signal caused by the substrate temperature effect and determines its accuracy. Here, we present an anisotropic composite substrate designed to modify the thermal expansion performance via Micro-electro-mechanical System (MEMS) technology, which facilitates the development of strain gauges that are minimally affected by substrate temperature-induced effect. Compared to the isotropic flexible substrate, the simulated expansion displacement in the thermal insensitive direction is reduced by 53.6% via introducing an anisotropic thermal expansion structure. The developed strain gauge exhibits significantly reduced sensitivity to temperature-induced effect, with a temperature coefficient of resistance decreasing from 87.3% to 10%, along with a notable 47.1% improvement in TCR stability. In addition, the strain gauge displays a sensitivity of 1.99 and boasts a wide strain operational range of 0–6000 µε, while maintaining excellent linearity. Furthermore, stress response conducted on a model of an aircraft wing illustrates the rapid monitoring of the strain gauge, which can detect strain as low as 100 µε. This study strongly highlights the potential applicability of the developed strain gauge in the aircraft, ships, and bridges for monitoring stress.

Impact of repair protocols on the bond strength to composite resin.

This study evaluated the impact of different repair protocols on a composite resin substrate using distinct bonding agents submitted or not to artificial aging. Unopened sets of a single-step universal adhesive system (UA) and silane-coupling agents, a single-step pre-hydrolyzed (PH) or a two-step immediately hydrolyzed (IH), were used. Half of the sets were subjected to artificial aging being stored at 48°C for 30days, while the other half remained unaged. The composite resin substrates were prepared and aged in distilled water, sandblasted (Al2O3), and cleaned. Then the different repair protocols were applied according to the groups. UA was used without a previous silane layer, while PH and IH were applied followed by a single-step etch-and-rinse adhesive system. Adhesive systems were light-activated, and four composite resin cylinders were formed over the substrate. After 24h, the specimens were subjected to microshear bond strength (μSBS) test and failure mode analysis. The μSBS data were subjected to two-way ANOVA followed by Tukey HSD; Kruskal-Wallis analysis was used for failure mode distribution (α = 0.05). After aging the products, UA showed higher bond strength, while PH had significantly lower results, and IH showed no significant differences (p = 0.157). No significant differences were found for bond strength among the repair protocols when using non-aged products (p > 0.05). The protocols using UA and IH showed no significant differences between aged and non-aged bottles, whereas PH exhibited lower bond strength whencomparing aged and non-aged products. More cohesive failures were observed in the resin substrate for the IH groupwithout aging.