Composite Structural Panels Research Articles

Numerical prediction and experimental verification of dynamic deflection responses of damaged hybrid (luffa and carbon-nanotube-reinforced) polymeric composite panel structure

Numerical prediction and experimental verification of dynamic deflection responses of damaged hybrid (luffa and carbon-nanotube-reinforced) polymeric composite panel structure

APPLICATION OF MODULAR CSIPS TO TRADITIONAL KOREAN HANOK TIMBER STRUCTURES FOR THERMAL AND ENERGY PERFORMANCE

ABSTRACT This study examines the thermal and energy performance capabilities of composite structural insulation panels (CSIPs) for traditional Korean architecture, specifically Hanok. Hanok buildings, renowned for their cultural and architectural significance, often face thermal efficiency and energy consumption challenges. This research aims to explore the environmental potential of CSIPs to improve the thermal performance of Hanok structures while maintaining the traditional aesthetics of these buildings. Simulations were conducted to analyze the thermal behavior, heat flow, and energy use intensity (EUI) by wall cases of Hanok buildings, applying continuous-fiber-reinforced thermoplastic composites as a type of CSIP. The findings demonstrated that applying continuous-fiber-reinforced thermoplastic composites (CFRTCs) to the target Hanok building significantly enhanced the thermal performance, including the thermal bridge and envelope airtightness, as these composites can reduce the thermal conductivity and minimize heat loss, thus improving the insulation capabilities. Furthermore, adopting modular CSIPs in Hanok architecture offers environmental benefits and aligns with sustainability and constructability goals. By reducing reliance on mechanical heating and cooling systems, CSIP-enhanced Hanok buildings can contribute to lower energy consumption and greenhouse gas emissions. This simulation study highlights the significant potential of CSIPs with fiber-glass-reinforced thermoset (FRT) polymer skins to enhance the thermal and energy performance of traditional Korean Hanok buildings. CSIPs as applied to the target Hanok can potentially reduce heating energy consumption by approximately 21% to 29%, leading to overall energy savings of about 4% to 5% in site EUI and CO2 emissions levels per unit area.

Enhancing the Forming Accuracy of CFRP through a Global Compensation Method by Introducing an Optimal Profile.

Irreversible curing distortion represents a significant limiting factor in the application of high-performance composite structures. Curing distortion is the deviation of a component's profile from the theoretical profile after demolding. Introducing the optimal compensation profile into the traditional compensation algorithm represents an effective method to enhance CFRPs' forming accuracy. For this method, it is necessary to obtain the optimal compensating profile by establishing the coordinate model of the curing process parameter and mold profile compensation. The coordinated control model consists of four parameters: the mean value (Dav), root mean square value (Dmsr), minimum (Dmin), and maximum (Dmax) of curing distortion. Two sizes of composite structural parts are manufactured using the global compensation method. We investigate the influence mechanisms of heating, holding, and cooling times on curing distortion and residual stresses and develop a multi-field coupled finite element model. Strong agreement between the numerical and experimental findings serves as evidence for the effectiveness of the numerical model. The middle layer of the fabricated parts exhibit a reduction in residual stresses as the heating and holding times increase, while an opposite trend is noted with an increase in cooling time. Refining the design of curing process parameters can yield the minimum value of curing deformation within the specified resin system interval. Comparisons indicate that the distortion of the composite wall panel structure is reduced by 86.2% through the use of the global compensation method, demonstrating the validity of this approach for composite structures.

Design parameter study based on nonlinear analysis of a bolt-connected precast concrete composite wall panel structure

Design parameter study based on nonlinear analysis of a bolt-connected precast concrete composite wall panel structure

WrapToR shells: Concept introduction, experimental testing, and design space exploration

This work introduces a novel truss stiffener concept for lightweight structural panels as an alternative to sandwich panels or stringer stiffened panels. The Wrapped Tow Reinforced (WrapToR) truss concept is modified to create stiffened composite panel structures (referred to here as WrapToR Shells). A prototype WrapToR Shell unit cell is manufactured and tested under three-point bending, where it demonstrates high levels of specific stiffness and strength. This experimental result is benchmarked against idealised sandwich panels via a low fidelity comparative analysis, and the study shows that even a best-case sandwich panel of equivalent mass under a representative bending load has an 83% increase in displacement, highlighting the excellent stiffness truss reinforced panels can provide. The design space available to the truss reinforced panels is then explored using finite element analysis and a simple parameter sweep of key truss design variables. A Pareto frontier between the competing objectives of minimising mass and maximising rigidity is shown, and global trends in performance are highlighted. It is observed that increasing the size of the truss profile or longitudinal member has a near linear increase on EI/mass, whereas for increasing shear member angle the inverse is true. For increasing shear member diameter, a less obvious effect on EI/mass is seen, indicating a more complex relationship with the other design variables.

Research Progress on Thin-Walled Sound Insulation Metamaterial Structures

Acoustic metamaterials (AMs) composed of periodic artificial structures have extraordinary sound wave manipulation capabilities compared with traditional acoustic materials, and they have attracted widespread research attention. The sound insulation performance of thin-walled structures commonly used in engineering applications with restricted space, for example, vehicles’ body structures, and the latest studies on the sound insulation of thin-walled metamaterial structures, are comprehensively discussed in this paper. First, the definition and math law of sound insulation are introduced, alongside the primary methods of sound insulation testing of specimens. Secondly, the main sound insulation acoustic metamaterial structures are summarized and classified, including membrane-type, plate-type, and smart-material-type sound insulation metamaterials, boundaries, and temperature effects, as well as the sound insulation research on composite structures combined with metamaterial structures. Finally, the research status, challenges, and trends of sound insulation metamaterial structures are summarized. It was found that combining the advantages of metamaterial and various composite panel structures with optimization methods considering lightweight and proper wide frequency band single evaluator has the potential to improve the sound insulation performance of composite metamaterials in the full frequency range. Relative review results provide a comprehensive reference for the sound insulation metamaterial design and application.

Dynamic Analysis of Shape-Memory-Alloy-Reinforced Damaged Layered Panel: Reversal of Structural Stiffness

This research investigates the dynamic analysis of a shape-memory-alloy-reinforced laminated composite shell panel (SMARLCSP) with and without damage. The potential of SMA reinforcement against the internally defected composite structural panel has been explored by enhancing the parent structural stiffness and the corresponding dynamic responses. To ensure the accuracy of the proposed model, convergence studies, experimental tests, and numerical validations are performed. The theoretical and mathematical modeling of the study employs the higher-order shear deformation theory, offering improved accuracy for modeling the complex behavior of the SMARLCSP. The transient responses are determined using Newmark’s average acceleration steps via MATLAB computer code. The functional material effect has been included in this analysis via the marching technique to compute the numerical outcomes presented in detail. The study comprehensively evaluates geometric and SMA-relevant parameters for intact and damaged Laminated Composite Spherical Shell Panel (LCSSP) cases. The findings exhibit positive results, highlighting significant enhancements in structural stiffness and improved dynamic responses when SMA reinforcement is incorporated into the composite shell panel.

Theoretical evaluation of nonlinear thermomechanical deflection characteristics of damaged (cracked) layered composite structural panel bonded with shape memory alloy (SMA) fibre and experimental verification

Thermomechanical deflections of the cracked multi-layered composite panels were investigated numerically using full-scale geometrical nonlinearity and higher-order deformation kinematics. The panel is embedded with shape memory alloy (SMA) fiber to improve the structural strength and integrity under thermomechanical loadings. The theoretical model for the SMA-reinforced cracked laminated composite shell panel is derived considering the material and geometrical nonlinearity. The numerical and experimental cases were performed for the intact and damaged cylindrical panels by varying the environmental conditions. Additional examples of structural and geometrical parameters have been conducted, including SMA-related data.

Concurrent Subspace Complex Coordination Optimization Method for Structural Layout Synthetical Optimization Problem

The shortcomings of the concurrent subspace collaborative optimization (CSCO) method for structural layout synthetical optimization problem have been analyzed in the current paper. Based on the complex method principle and the special form of structural layout synthetical optimization problem, a new system-level coordination strategy has been proposed to overcome these defects and improve the CSCO method. The computational stability of the CSCO method has been improved by this strategy. For the sake of distinction, the improved method is called the concurrent subspace complex coordination (CSCC) optimization method. Two examples, including a 25-bar truss structure and a composite stiffened panel structure, have been conducted to demonstrate the effectiveness and reliability of the CSCC optimization method.

Vibration Control of Innovative Lightweight Thermoplastic Composite Material via Smart Actuators for Aerospace Applications

Piezoelectric actuators and sensors can be incorporated into aerospace structures to suppress unwanted flexible oscillations. These devices need to interact with various passive structures, including innovative materials such as thermoplastic composites, which offer several advantages over traditional options. This study explores the application of a piezoelectric-based vibration control system on a lightweight carbon-reinforced thermoplastic material. Numerical and experimental investigations are conducted to assess the mechanical properties and damping behavior of the composite. As a case study, an equivalent orthotropic shell laminate is developed to facilitate finite element modeling of two composite solar panel structures equipped to a spacecraft. Moreover, an electro-mechanical formulation is implemented to integrate smart actuators and sensors onto the composite hosting structure. Finally, the efficiency of the active vibration control system is assessed when significant vibration perturbations are caused on the panels by rigid–flexible dynamics coupling during agile attitude maneuvers. The results demonstrate the damping factor of the material can be noticeably improved, making the proposed system a promising technological solution for further aerospace applications.

Numerical prediction of thermoacoustic responses of CNT reinforced natural (luffa) fibre/epoxy hybrid composite and experimental verification

This research reported the thermoacoustic radiation characteristics of luffa fibre/epoxy hybridised with MW-CNT (multi-walled carbon nanotube) composite flat panel structures. The acoustic responses are evaluated under harmonic excitation and uniform thermal environments. The panel model is derived from a coupled scheme by merging two different computational techniques, i.e., finite element method, FEM (structural modelling) and boundary element method, BEM (fluid part), via higher-order deformation kinematics. Additionally, the higher-order panel model utilises an equivalent single-layer theory for computational purposes. The responses are obtained through MATLAB computer code from the derived mathematical formulation by customising the parameters (geometry and material). A few frequency responses with and without environmental effects are compared with experimental data from home-grown experimentation facilities. The impact of individual parameters is thoroughly analysed, and highlighted their significance in controlling the panel’s acoustic radiation behaviour. The findings of this study contribute to the understanding of the acoustic radiation properties of luffa fibre/epoxy hybridised with MW-CNT composite flat panels. The higher-order coupled FEM-BEM scheme-based tailored MATLAB code also provides a reliable computational tool for analysing various composite structural components for futuristic design. This research would be a valuable reference for optimising composite flat panel structural design and performance in engineering applications requiring enhanced vibroacoustic control.

Wave Propagation in a LRPC Composite Double Panel Structure with Periodically Attached Pillars and Etched Holes

The locally resonant phononic crystal (LRPC) composite double panel structure (DPS) made of a two-dimensional periodic array of a two-component cylindrical LR pillar connected between the upper and lower composite plates is proposed. The plates are composed of two kinds of materials and periodically etched holes. In order to reveal the bandgap properties of structure theoretically, the band structures, displacement fields of eigenmodes and transmission power spectrums of corresponding 8 × 8 finite structure are calculated and displayed by using finite element method (FEM). Numerical results and further analysis demonstrate that if the excitation and response points are picked on different sides of the structure, a wide band gap with low starting frequency is opened, which can be treated as the coupling between dominant vibrations of pillars and plate modes. In addition, the influences of filled-in rubber, etched hole and viscidity of soft material on band gap are studied and understood with the help of “base-spring-mass” simplified model.

Preparation and Validation of a Longitudinally and Transversely Stiffened Panel Based on Hybrid RTM Composite Materials.

In the face of the difficulty in achieving high-quality integrated molding of longitudinally and transversely stiffened panels for helicopters by resin-matrix composite materials, we combine the prepreg process and the resin transfer molding (RTM) process to propose a hybrid resin transfer molding (HRTM) for composite stiffened panel structures. The HRTM process uses a mixture of prepreg and dry fabric to lay up a hybrid fiber preform, and involves injecting liquid resin technology. Using this process, a longitudinally and transversely stiffened panel structure is prepared, and the failure modes under compressive load are explored. The results show that at the injection temperature of the RTM resin, the prepreg resin dissolves slightly and has little effect on the viscosity of the RTM resin. Both resins have good miscibility at the curing temperature, which allows for the overall curing of the resin. A removable box core mold for the HRTM molding is designed, which makes it convenient for the mold to be removed after molding and is suitable for the overall molding of the composite stiffened panel. Ultrasonic C-scan results show that the internal quality of the composite laminates prepared using the HRTM process is good. A compression test proves that the composite stiffened panel undergoes sequential buckling deformation in different areas under compressive load, followed by localized debonding and delamination of the skin, and finally failure due to the fracture of the longitudinal reinforcement ribs on both sides. The compressive performance of the test specimen is in good agreement with the finite element simulation results. The verification results show that the HRTM process can achieve high-quality integrated molding of the composite longitudinally and transversely stiffened panel structure.

Effect of an S-shaped reinforced core on the compression properties of composite honeycomb sandwich panel and tube structures

In this study, compression properties of composite honeycomb sandwich panel and tube structures with S-shaped reinforced core was studied. The S-shaped reinforcements was machined from conventional honeycomb core. Quasi-static compression tests showed that the peak force and energy absorption of the proposed sandwich panels were enhanced by up to 85.28% and 31.41% respectively, in comparison to the carbon fiber/aluminum honeycomb sandwich panels. Based on the experimentally validated finite element model, the effects of number of S-shaped reinforcement structures, wall thickness and rotation direction were investigated for mechanical performance of the carbon fiber/aluminum honeycomb sandwich tubes under compression. Numerical results demonstrated that the S-shaped reinforcement structure could change the load transfer path effectively. The mechanical behavior and properties of the honeycomb core with S-shaped reinforcement were significantly influenced by changing the number and distribution of S-shaped reinforcements with different rotating directions. The homodromous structure caused shear damage, while the heterodromous structure showed more stability.

A case study on dome structure of composite structural insulation panels with ANSYS simulations

Thin-shell dome structures are conventionally built with concrete. However, the building process is time-consuming and of high labor cost. Composite Structural Insulation Panels (CSIPs) have recently been regarded to be suitable for large-span civil structures, in terms of its light weight, easy processing, and mass production. Hence, this paper explores the feasibility of CSIPs domes applied in large-span dome structures. Compared with the performance of thin-shell concrete domes, the stiffness, strength, and stability of CSIPs domes are studied by means of refined finite element analysis. Results demonstrate CSIPs dome possesses good dynamic performance, bears larger nonlinear loads, and even copes with stress loads under earthquakes. Moreover, the stiffness should be handled in the onsite applications to fulfil the safety requirements.

Uncertain frequency responses of CNT – reinforced polymeric graded structure using fuzzified elastic properties – fuzzy finite element approach

A novel fuzzy finite element computational model is prepared to predict the frequency responses of the functionally graded carbon nanotube (FG-CNT) reinforced composite panel structure. The nanotube distributions in the matrix have an affinity towards the agglomeration and affect final properties. The model incurred the fuzzification of elastic properties (E 11, E 22, G 12, and υ 12) considering a ±20% as the degree of uncertainty via Mamdani’s fuzzy inference system (FIS). The extended rule of the mixture has been adopted to count the CNT properties for different grading patterns to achieve the realistic one in the framework of the higher-order polynomial model. Further, a set of fuzzy rules have been adopted to count the uncertainty in elastic properties with the help of the design of the experiment (Taguchi-L25 orthogonal array). The equation of motion is derived for the CNT-reinforced composite in association with Hamilton’s principle for the computation of natural frequency. An in-house computer code is derived in MATLAB with the help of a higher-order fuzzified finite element model (FFEM) for the computation. The suitability of the proposed model has been tested by solving a series of numerical examples and the output is discussed in detail.

Dynamic behavior of hybrid composite shallow shell panel-FEM HOSDT and experimental approach

The dynamic behavior of the hybrid laminated composite shell panel structure has been investigated in this work, experimentally and numerically. To access the influence of hybridization, the glass-epoxy and the banana-epoxy lamina have been prepared and stacked together in various order using the hand lay-up method. The effective material properties like Young's modulus and shear modulus are obtained using the tensile test. In continuation, the experimental dynamic (frequency) responses are obtained using the in-house vibration test facility. Further, the limitation of the experimental work like time, cost, and repetition of experimentation for various sets of composites and to check the parametric effect on dynamic responses, leads to the development of the numerical model. The numerical approach/model of hybrid laminated composite is developed within the framework of higher-order shear deformation theory and the well-known finite element method. However, the energy method along with the Hamilton principle leads to the derivation of governing equation of vibration of a hybrid laminated shell panel. First of all, the numerical model's compatibility with the element has been checked via a numerical example. In addition to that, the model's accuracy has been verified by comparing the present dynamic responses with that of the experimentally predicted responses, responses predicted with ANSYS, and with the previously attempted numerical example responses. After the necessary and satisfactory treatment of the numerical model, a series of parametric studies have been carried out with an aim to investigate the influence of hybridization, geometry ratios, and shell type on dynamic responses. Finally, the suggestions/useful remarks for the future application of hybrid composite have been discussed in detail.

Analytical evaluation of the influence of adding rubber layers on free vibration of sandwich structure with presence of nano-reinforced composite skins

Developing structural designs that offer superior vibration properties is still a major challenge, but they stay solid and lightweight simultaneously. Composite faces are frequently used in insulating constructions as an alternative to sheet metal roofs. Rubber overlays have been added to reduce waves' natural frequency and fade time. The mechanical properties and the natural frequency calculation of the materials that make up the composite structural panels designed for structural applications with the addition of rubber layers were studied in this study. The results showed the addition of rubber layers with SiO2 nanoparticles with a density of 1180 kg m3, and the optimal decrease (VF = 2.5%) is 38.5% in the natural frequency while at a density of 1210 kg/m3, it is 40.2% in the natural frequency. While the addition of rubber layers with Al2O3 nanoparticles shows a density of 1180 kg/m3, the optimum reduction (VF = 2.5%) is 41% in HF while at a density of 1210 kg/m3 36.8% in an NF 41% during a density of 1210 kg/m3 38.4%. Certain hypotheses were used to apply Kirchhoff's theory to solve the mathematical model of the structure. The work was carried out on the faces of nanocomposites made of SiO2/epoxy and Al2O3/epoxy with different densities and polylactic acid core. The inclusion of nanoparticles as a percentage of the fraction size ranges from 0% to 2.50%. This study's results shed light on the fundamental behaviour of the components that make up the sandwich in the presence of rubber layers.

Theoretical Prediction and Experimental Validity of Thermal Frequency Responses of Laminated Advanced Fiber-Reinforced Epoxy Hybrid Composite Panel

Thermal frequency responses of the hybrid laminated composite panel are theoretically computed using the finite element model and for the first time compared with in-house experimental data. The structural model for hybrid panel is derived using higher-order displacement polynomial functions (to maintain the necessary stress/strain continuity) and discretized through the isoparametric finite elements. Moreover, the elastic properties of the composite are evaluated suitably including thermal and physical parameters of the advanced fibers (Glass/Carbon/Kevlar) with the help of experimentations and numerical tool (via ABAQUS using mean-field homogenization). The variation of modal responses due to the change in temperature increment is computed through a generic computer code generated via the higher-order mathematical model. The numerical frequency values are compared with the earlier published numerical results and the experimentally recorded eigen frequencies. The experimental verifications related to the end boundaries indicate that the incorporation of the clamped boundary for one edge doubles the frequency, whereas the fraction of Kevlar fiber does not influence the stiffness (due to longitudinal modulus) parameter irrespective of the temperature change. Further, the conclusive understandings of the hybrid composite structural panel due to the inclusion of different advanced fibers and other design parameters (geometry, boundary and temperature) are deliberated in detail.

From mechanics to acoustics: Critical assessment of a robust metamaterial for acoustic insulation application

The increasing popularity of sandwich and composite double panel structures stems from their better sound insulation properties over a wide frequency range with respect to their single panel counterparts. However, in the design of such multi-layer panels particular attention must be paid to the resonance dominated region of the Sound Transmission Loss (STL), where the Mass-Spring-Mass resonance causes a frequency region of poor acoustic performance. In the present contribution, a metamaterial unit cell endowed with an ultra-wide band gap is integrated with faceplates to create a novel acoustic insulation sandwich panel. The panel is realized with a single material and with a properly designed mechanical stiffness that does not affect results in terms of acoustic wave attenuation over a wide frequency range, making at the same time the internal core self-sustained. The STL of the panel is numerically evaluated through a plane wave tube model. The solid-air interaction in terms of resonance frequencies is critically assessed and accurately described by the proposed lumped-parameter model. The model represents a simple tool to predict and optimize the behaviour of the panel in the resonance dominated region of the STL. The acoustic performances of the panel are validated through an experimental campaign on a Nylon prototype, which is 3D printed through Selective Laser Sintering technique.