Geometric metrology represents a fundamental shift in viewpoint in regard to the analysis and interpretation of measurement data sets associated with metrological analysis. Geometric metrology is based on the notion of a separation functional and provides a unifying and conceptual framework to describe the shape variability of manufactured artefacts. The methodology is simple and intuitive, provides a complementary perspective to normal metrological analysis, enlarges the class of shapes that can be accommodated in terms of minimum zone separation, and provides a means to classify, categorize and quantify manufactured objects. Geometric metrology allows dimensional tolerances to be generalized and evaluated in a geometric framework, and includes the normal “one-number” compliance test as a first-order approximation in shape differences. The separation functional is the basic object of interest in geometric metrology, and is useful to visualize, interpret, and analyze the measurement data, as well as to extract (additional) information from the measurement process not available using normal techniques. The minimum zone separation functional for a metrological artefact is computed for a simple planar region representing the measurement data and an arbitrary convex polygon as the perfect form. The zone separation functional for a perfect form is then introduced and computed in closed-form for several special cases. The perfect form functional allows several new measures associated with the manufactured artefact to be computed and compared with its nominal form. An equivalence class of artefacts is defined using the separation functional, and a description of form based on a compliance vector generalizes the usual tolerance inspection test. A global measure of shape difference between the actual and nominal artefact is described using the separation functional.