Electric motors play a pivotal role in contemporary industrial processes, prompting the necessity for their continuous monitoring through an array of sensors in various applications. Among the crucial parameters under scrutiny, the operational speed of electric motors holds a prominent position. Current methods for speed detection conventionally entail the utilization of physically connected sensors or the measurement of some electrical variables. Nonetheless, a non-contact speed measurement approach with a mobile device promises low cost, efficiency, and even safety in some specific cases. This research delves into the remote speed detection of electric motors employing Continuous Wave radar technology. To this end, phase extraction techniques, which have demonstrated robust performance in diverse application domains, have been assessed for their efficacy in motor speed detection. First, five distinct methods have been utilized to extract the phase of baseband signals obtained from a 24 GHz IQ-demodulated radar system directed toward an asynchronous motor. These methodologies have undergone comprehensive evaluation in experimental measurements and simulation encompassing ideal and noisy conditions. Complex Signal Demodulation, one of the phase extraction methods, exhibits a noteworthy superiority over alternative approaches in motor speed measurement experiments. These experiments have entailed three different load scenarios and encompassed ten distinct speeds, equally spaced between 500 and 1400 rpm. The Complex Signal Demodulation method has delivered exceptional results, successfully detecting motor speeds across thirty experiments with a mean absolute percentage error of merely 0.08. Radar-based non-contact speed detection holds immense promise, particularly in fault diagnosis and predictive maintenance.
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