Soft sensors often struggle to adapt to changing conditions due to their overreliance on single data sources, severely undermining the generalizability and applicability of models. This paper proposes a novel generalized collaborative relevance vector regression (GCRVR) framework to substantially improve the accuracy and adaptability of soft sensors under varying conditions. The core innovation of GCRVR lies in an adaptive collaborative strategy designed to combine complementary predictive distributions based on analyzed variance differences, enabling the acquisition of more reasonable and reliable results. The GCRVR approach leverages both smoothed and unsmoothed process data to train independent relevance vector regression models, generating probabilistic predictions. A theoretical analysis provides insight into ensuring the stability of the model. In an evaluation conducted across four sophisticated industrial processes, the proposed GCRVR method outperformed a suite of conventional methods—namely, linear regression, support vector regression, Gaussian process regression, a stacked autoencoder, long short-term memory, attention-based long short-term memory, and extreme gradient boosting. The GCRVR method exhibited substantial predictive accuracy enhancements, as evidenced by average reductions of 39% in the root mean square error (RMSE), 43% in the mean absolute error (MAE), and 42% in the mean absolute percentage error (MAPE). This work addresses the generalization and adaptability limitations of soft sensors through an integrated framework that capitalizes on the collaborative use of complementary models. GCRVR constitutes a major advancement in real-time monitoring and optimization for industrial process control.
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