Combine Harvester Research Articles

Wear and Damage Study of Straw Chopper Knives in Combine Harvesters

Most of the biomass of cereal straw is chopped and left on the field as organic fertilizer, but its conversion into fertilizer depends on the quality of chopping, which is influenced by the wear of the chopping blades. The aim of the study was to determine the influence of the contamination of the cereal straw on the wear of the combine chopper blades. The study was conducted during the harvest in 2022, when 30 ± 1% of the grain was lodged and contaminated with abrasive soil particles (poor conditions), and in 2023, when the straw was unlodged and clean (excellent conditions). Six sets of blades with different mechanical and geometric properties were selected. The results showed that the wear ranges were very different: 1.47–2.99 g/100 ha in 2022 and 0.72–2.14 g/100 ha in 2023. For micro-abrasive wear, the hardness of the blades (349–568 HV) and the cutting edge angle (20°–29°) were important factors of their wear resistance. When the clean straw was chopped, the influence of the blade hardness and cutting edge angle on wear was not significant, and the wear was less. The wear of the blades had a sinusoidal character, which was related to the position of the blades on the chopping drum. This character depends on the design of the chopper and not on the straw quality.

Zero incidence of culture-positive septic arthritis and low infection rate following ACLR with all-soft tissue quadriceps tendon autograft: An analysis of 1053 cases.

To evaluate the infection rate following anterior cruciate ligament reconstruction (ACLR) using all-soft tissue quadriceps tendon (ASTQT) autograft. All primary ASTQT autograft ACLRs within a single surgeon's prospectively collected database from 2011 to 2021 were retrospectively reviewed. No topical antibiotics were administered and no graft-soaking with antibiotics was performed during the study period. Patients who underwent multiligament knee reconstruction or a cartilage restoration procedure were excluded. Patients who underwent a subsequent procedure, including irrigation and debridement (I&D) of the knee joint, were included. Case-specific data, including fluid culture analysis, antibiotics (type, route of administration and duration), time to debridement and method of debridement, were collected. Descriptive statistics were utilized to analyze demographics, incidence and possible association between the need for I&D and concomitant meniscus surgery. Out of 1053 cases (mean age: 20.2 ± 6.3, 44.6% female), four patients (0.38%) (mean age: 18.5 ± 4.0, 25% female) underwent subsequent I&D (arthroscopic I&D only [n = 1], graft harvest site I&D only [n = 1], combined graft harvest site and arthroscopic I&D [n = 1] and tibia wound and arthroscopic I&D [n = 1]). There was no significant difference with regard to demographics. No joint fluid cultures returned positive; one wound culture returned positive for Methicillin-susceptible Staphylococcus aureus from their graft harvest site. The time to I&D ranged from 18 to 23 days. Concomitant meniscectomy or meniscal repair was not associated with requiring surgical I&D. All patients who underwent I&D were prescribed antibiotics for a minimum of 10 days and a maximum of 31 days (mean: 16.25 days). Three patients (75%) who underwent I&D ultimately returned to sport. One patient was lost to follow-up. ACL grafts were retained in all patients. The incidence of culture-positive septic arthritis following ASTQT autograft ACLR is 0%, while the overall need for I&D of 0.38% is low and not related to concomitant meniscal procedures or patient-specific factors. Level IV.

Easy yield mapping for precision agriculture

ABSTRACT Within precision agriculture, yield mapping is important in the evaluation of crop management and delineation of management zones. It can also be used to assess within-field yield potential, in order to guide different precision agriculture practices. However, some farmers do not have a yield monitoring system, and some who do may obtain incomplete or erroneous yield data. This study examined the accuracy with which winter wheat (Triticum aestivum L.) yield could be mapped in 18 fields in southern Sweden using a simple empirical relationship between Sentinel-2 (ESA, Paris, France) data, vegetation index (VI) maps and combined harvester data collected in nearby fields. The results showed that a decrease in map resolution to 40 m reduced the error in the yield maps obtained. Normalised difference water index (NDWI) was the most efficient VI, while a combination of satellite data from earlier and later plant development (booting and milk development stages) performed slightly better than data for other development stages and combinations. The best-performing model at a within-field scale (40-m resolution) had an average mean absolute error (MAE) of 0.40 tonnes ha−1 in a leave-one-field-out cross validation. When the prediction model at field-means scale was applied on 69 farms in a 1055 km2 area, MAE was 0.75 tonnes ha−1 when comparing predictions with mean yields reported by farmers in a phone survey. Therefore, if adequate combined harvester and/or mean yield data are available, a modelling framework that translates satellite imagery into yield maps on-the-fly could be made available for different stakeholders via decision support systems for precision agriculture.

Study on the Process of Soil Clod Removal and Potato Damage in the Front Harvesting Device of Potato Combine Harvester

To improve soil clod removal and reduce potato damage in potato combine harvesters, this study investigates the processes involved in soil clod removal and potato collisions within the bar-lift chain separation device of the harvester. It outlines the structure and working principles of the machine, theoretically analyzes the key dimensions of the digging device and potato–soil separation components, and derives specific structural parameters. A dynamic mathematical model of the bar-lift chain is established, from which the dynamic equations are formulated. The analysis identifies factors that influence the dynamic characteristics of the bar-lift chain. This study examines the working principles and separation performance of the potato–soil separation device, with a focus on the collision characteristics between potatoes and both the screen surface and the bars. Key factors such as the separation screen’s line speed, the harvester’s forward speed, and the tilt angle of the separation screen are considered. Simulations are performed using a coupling method based on the Discrete Element Method (DEM) and Multi-Body Dynamics (MBD). Through simulation experiments, the optimal parameter combinations for the potato–soil separation device are determined. The optimal working parameters are identified as a separation screen line speed of 1.25 m/s, a forward speed of 0.83 m/s, and a tilt angle of 25°. Field harvesting experiments indicate a potato loss rate of 1.8%, a damage rate of 1.2%, an impurity rate of 1.9%, a skin breakage rate of 2.1%, and a yield of 0.15–0.21 ha/h. All results meet national and industry standards. The findings of this research provide valuable theoretical references for simulating potato–soil separation in combine harvesters and optimizing the parameters of these devices. Future potential research will consider the automatic regulation of the excavation volume of the potato–soil mixture, aiming to achieve intelligent control of the potato–soil separation operation.

Phytochemical Constituent and Cumulative or Antagonistic Effects of Crops Plant Organ Combination on Free Radical Scavenging Capacity and Antioxidant Compound Content

Aims: In Burkina Faso, the majority of plant-based recipes are a combination of plant organs from the same or different species. For these recipes’ producers, the aim is to improve efficiency. However, our ethnobotanical surveys have revealed that for some species, efficacy is better when the species is not combined, or when it is combined in small proportions with other species. The aim of this study is to assess the effect of plant organ combination on free radical scavenging activity, phenolic compound content and flavonoid content. Study Design: The work combined harvesting and processing of plant material from September to November 2023, and laboratories analysis from January to March 2024 at Natural Substances Departement of Institut de Recherche en Sciences Appliquées et Technologie, Ouagadougou. Methodology: We prepared two batches of recipes, first combining two species from the same genus, then two species from different genera. The powder of each plant without combination was also used to compare data. Phytochemical screening was first carried out with TLC and LC-MS analysis on each plant extract. We then assessed the phenolic compound content (PCC) using Folin-Ciocalteu method, flavonoid content (FCC) using aluminum chloride test, antioxidant content using TEAC method and free radical scavenging activity using DPPH method, for different batches. Results: Phytochemical constituent in the three species are phenolic compounds, terpenoids and nitrogen derivatives. The results of biological property evaluation suggest that for best efficacy and to obtain a high phenolic compound content, Lippia multiflora leaves should be used separately, or combined in 70% proportions with Lippia alba, then in 50% proportions if the combination is made with Ocimum basilicum. Conclusion: This research has provided relevant results to guide players in the field of traditional medicine and users of herbal remedies.

Combine harvester outsourcing services and seasonal rural non‐farm employment in Myanmar

AbstractPrior research on mechanization outsource services has not explored seasonal variations in drivers and outcomes of adoption by smallholders. These omissions are important because seasonality of crop cultivation may influence intensity of demand for machines, while seasonality of demand for non‐farm labor may influence the availability and cost of agricultural workers and the opportunity costs of on‐farm self‐employment. We analyze seasonal correlates of combine harvester outsource service use in Myanmar. Surprisingly, adoption is not associated with lower labor costs or higher net margins from paddy cultivation. Rather, using combines releases family labor into more remunerative dry season non‐farm employment.

Peanut Pickup Combine Harvester Seedling Vines Crushing Mechanism Performance Enhancement and Pilot Studies

Aiming at the current peanut pickup combine harvester seedling vines crushing mechanism operation qualified seedling length rate is low, the impurity rate is high, and the seedling vines crushing mechanism is optimized design. On the basis of the material characteristics of peanut seedling vines, taking the crushing mechanism as the research carrier, the interaction mechanism of the seedling vine mechanism was analyzed. Establish the mechanical model and motion trajectory model in the crushing process, simulate the peanut seedling vines crushing process based on the discrete element method, analyze the influence of the cutter shaft rotational speed, movement speed, and bending angle on the crushing of peanut seedling vines, and establish the regression model, and the results of the research show that the influence factors in the main order of priority are: knife shaft speed > movement speed > bending angle The optimal parameter combination is knife shaft speed 2171.94 r/min, movement speed 0.79 m/s, and bending angle 45°. According to the field test conditions, it is determined that the knife shaft rotational speed of 2170 r/min, movement speed of 0.8 m/s, and bending angle of 45° can make the peanut seedling vines crushing mechanism of the work performance to achieve a qualified seedling length rate of 97.292%, the rate of impurity content of 2.746%, and the error with the predicted value is less than 2%, which indicates that this study can provide a reference for the optimal design of the seedling vines crushing mechanism of the peanut pickup combine harvester.

Investigation of the Traveling Performance of the Tracked Chassis of a Potato Combine Harvester in Hilly and Mountainous Areas

Aiming at the problems of poor passability of a tracked chassis due to small plots, complicated road conditions and steep slopes during mechanized potato harvesting in hilly and mountainous areas. To design a potato combine harvester and take the tracked chassis of the harvester as the research object to study its driving performance under typical road conditions in mountainous areas. Firstly, mechanical analysis and theoretical calculation are carried out on the tracked chassis to obtain the relevant parameters of key components, and secondly, its driving performance is analyzed to obtain the driving limit values of passing performance under different working conditions; RecurDyn software was used to establish the dynamics simulation and analysis model of the whole machine, and the driving limit values of the harvester were determined under five different road conditions through simulation. The results show the following: the driving limit gradient angle is 20° in cross-gradient conditions, 25° in longitudinal up-gradient conditions, 25° in longitudinal down-gradient conditions, the limiting height of the chassis that can be overpassed in obstacle-crossing conditions is 450 mm, and the limiting width of the chassis that can be spanned in trench-crossing conditions is 1200 mm. The simulation results were verified through field tests, and the results of the field tests showed that the harvester met the requirements of stable travelling on longitudinal slopes of 24°, climbed over a 450 mm straight wall and crossed over a 1200 mm trench, which were similar to the simulation results, indicating that the simulation results were accurate and feasible, and met the design requirements for the travelling passage of the crawler potato harvester. This study provides an in-depth understanding of the tracked chassis of the potato combine harvester in hilly mountainous areas, with a view to providing reference for the design of tracked harvesters for other crops in hilly mountainous areas.

Design and Experimentation of the Millet Combine Harvester Header

Design and Experimentation of the Millet Combine Harvester Header

Evaluation of Tractor Mounted Axial Flow Combine Harvester for Mung Bean (Vigna radiata L.)

A cost-effective, tractor mounted axial flow combine harvester designed to minimize harvesting losses was evaluated. Performance evaluation of the machine was done on summer mung bean (Vigna radiata L. Wilczek) under various operational conditions: three forward speeds (FS): 2.1, 3.0, and 4.8 km h-1, three-cylinder peripheral speeds (PS): 11.08, 13.16, and 14.79 m s-1, and days after irrigation (DAI): 2, 4, and 6 days after last irrigation. Threshing efficiency, cleaning efficiency, broken percentage, shattering losses, and non-collectable losses were estimated. Cost of operation of the combine harvester was compared with manual harvesting and subsequent threshing using a spike tooth type thresher. The results show that the threshing efficiency and grain breakage increased by 1.1% and 1.01%, respectively, with an increase in DAI and PS, however, both these parameters decreased with an increase in FS. The non-collectable loss increased by 0.9% with an increase in FS and DAI; however, PS did not affect the non-collectable losses. The cleaning efficiency increased with an increase in FS, but it decreased with an increase in PS and DAI. The shattering loss increased with an increase in FS and DAI, although PS had no impact. The best combination of operational variables for threshing operation was found for treatment combination of 6 days after last irrigation, with a cylinder peripheral speed of 14.79 m s-1 and a forward speed of 3.0 km h-1. At this combination, threshing efficiency, non-collectable losses, grain breakage, and cleaning efficiency were 99.28%, 4.53%, 2.96%, and 95.89%, respectively. This combine-harvester saved 91.75% in labor costs and 53.71% in harvesting costs compared to the combination of manual harvesting and subsequent threshing using a spike tooth type thresher.

Technical Efficiency of Combine Harvester in Mindugading Village

Technical Efficiency of Combine Harvester in Mindugading Village

The Design and Experimentation of a Wheeled-Chassis Potato Combine Harvester with Integrated Bagging and Ton Bag-Lifting Systems

The mechanized harvesting level of potatoes in the arid areas of Northwest China is low and mainly relies on simple machinery to dig the soil surface, and then people manually pick up and bag the potatoes. This harvesting method has the problems of a high labor intensity, low operation efficiency, and high labor cost. Based on this, a wheeled-chassis potato combine harvester with integrated bagging and ton bag-lifting systems was developed, which could complete potato digging, potato–soil separation, potato–film separation, automatic bagging, and field ton bag lifting in one go. Firstly, based on the agronomic requirements and unique terrain characteristics of potato planting in this area, the structural design of the whole machine was completed with SOLIDORKS 2019 3D software. Secondly, the dynamic model was established for a numerical analysis, and the core parameters of key components were determined. The field experiments showed that the potato loss rate was 2.1%, the potato damage rate was 1.7%, the skin breaking rate was 2.5%, the impurity content was 1.9%, and the productivity was 0.15~0.23 hm2/h. The above field test indexes met the requirements of national and industrial standards.

Thermo-catalytic reforming pyrolysis of ensiled Saccharina latissima dominated macroalgal pellets for bioenergy production

Marine macroalgae is a biomass resource for the manufacture of fuels and chemicals, which can be sustainably harvested from seaweed farms or from man-made structures where it accumulates as a biofouling organism. However, in temperate regions farmed macroalgae can only be harvested between late Spring and early Summer, limiting year-round availability. Here we show that a conventional grass ensilage procedure preserves Saccharina latissima dominated biomass on the tonne scale for 30 months, enabling year-round use of this biomass. Following processing, the resulting dried and pelletised ensiled macroalgae material was subject to Thermo-Catalytic Reforming™, comprising sequential pyrolysis (450 °C) and either dry or steam catalytic reforming (700 °C) processes. Both processing methods produced a mixture of bio-oil (1.6–1.9 wt%) and hydrogen-rich permanent gases (30.9–31.1 wt%) with higher heating values of 34.8–35.4 MJ/kg and 18.0–24.2 MJ/m3, respectively, together with char (45.5–48.5 % wt). The permanent gases can be used directly for heat generation, while hydro-treatment of the bio-oil would afford a material that can be blended with traditional transport fuels. This work demonstrates that if operated at scale, the combined harvesting, ensilaging and Thermo-Catalytic Reforming™ of preserved macroalgal biomass offers a year-round decentralised energy resource.

Construction and Characteristic Analysis of Dynamic Stress Coupling Simulation Models for the Attitude-Adjustable Chassis of a Combine Harvester

Construction and Characteristic Analysis of Dynamic Stress Coupling Simulation Models for the Attitude-Adjustable Chassis of a Combine Harvester

Research on Acoustic Signal Identification Mechanism and Denoising Methods of Combine Harvesting Loss

Research on Acoustic Signal Identification Mechanism and Denoising Methods of Combine Harvesting Loss

The Design and Optimization of a Peanut-Picking System for a Fresh-Peanut-Picking Crawler Combine Harvester

In view of the problem that peanut harvesting in hilly areas mainly involves fresh food, and that the peanut-picking purity rate is low and there is high breakage in the peanut-harvesting process, key components such as the picking system of a fresh-peanut-picking crawler combine harvester, the picking tooth, and the concave screen were designed, and ANSYS Workbench 2020 software was used to check the reliability of the picking roller under working conditions in hilly areas. In the process of equipment operation, the picking purity rate and breakage rate were the main evaluation indexes, and the Box–Behnken test method was used to study the speed of the peanut-picking roller, the feeding amount, and the picking gap as the test factors. The results showed that the picking purity rate is 98.95%, with an error margin of 0.98%, compared to the predicted value under the conditions of 342 r/min speed, 0.75 kg/s feeding amount, and 32 mm picking gap. The breakage rate is 4.23% and the error is 0.4% compared with the predicted value, indicating that the optimized model is reliable and predictive. This study provides a theoretical basis for the optimal design of the peanut-picking system of peanut-picking combine harvesters in hilly areas.

Enhancing Crop Harvesting with Ultrasonic Stubble Height Sensing Technology

Crop stubble refers to the residual plant material, primarily stems and leaves, that remains in the field after the harvest of the primary crop. In modern farming practices, considering the customer requirement, knowing the crop stubble height is a critical variable in agricultural management to plan for uniform crop cuts by adjusting the header’s cutter height of the harvester. The potential outcome of this research includes an accurate and non-contact stubble height measurement system utilizing ultrasonic sensing technology. The study involves the design and development of an algorithm to calculate short-range and long-range distances using ultrasonic sensors by processing the raw ultrasonic reflections. The proposed algorithm has different signal processing options to convert the raw ultrasonic signal to the distance. These distances are then mapped to the distance from the ground, distance from the cut end of the stubble and resulting stubble height. Setup with the sensor mount is created to mimic the actual field environment and the height detection algorithm is evaluated on corn and wheat crop stubbles. Multiple trials are carried out using the static and dynamic setup for different heights of the stubble. For these trials, the calculated stubble height closely matches with the actual stubble height. Keywords: Combine harvester, stubble height sensing, ultrasonic sensing, Non-Contact Sensing, uniform crop cut, Stubble Management, Agricultural Sensors, Harvest Residue Detection.

Performance and Economic Evaluation of Rice Combine Harvester in the Innovation Village of Subang, West Java, Indonesia

Performance and Economic Evaluation of Rice Combine Harvester in the Innovation Village of Subang, West Java, Indonesia

Agrobiological Assessment of Methods and Regimes of Combine Harvesting of Oil Flax in the Conditions of Southern Steppe of Ukraine

Agrobiological Assessment of Methods and Regimes of Combine Harvesting of Oil Flax in the Conditions of Southern Steppe of Ukraine

Study on Factors Influencing the Utilization Level of Combine Harvester by Farmers

The aim of this research is to determine the level of use of combine harvesters and the factors that influence it. The research location was chosen deliberately, namely in Negeri Katon District which received assistance from 3 combine harvester units. The respondents in this study were 53 farmers from 3 farmer groups who received combine harvester assistance. The data collected was analyzed using descriptive analysis and the Kendall tau statistical test. The results of the research show that the level of use of combine harvesters on the indicators of plant condition requirements shows a good category, where farmers harvest rice when it reaches the optimum age. The indicator for plant condition requirements shows a fairly good category, where farmers harvest when the land is dry, but farmers never confirm whether the land conditions are dangerous and can damage machinery. The machine application indicator shows the poor category, where the intensity of farmers using combine harvester machines is 3 - 4 times in 5 harvest seasons, and farmers are still less skilled in operating combine harvesters. Factors related to the use of combine harvesters by farmers are land area, relative profit, compatibility, complexity, trialability, observability, and the role of farm extension workers. Keywords: Compatibility, Complexity, extension workers, Observability, Relative profit.