Colloidal Coatings Research Articles

Tunable Assembly of Photocatalytic Colloidal Coatings for Antibacterial Applications.

In this study, evaporation-induced size segregation and interparticle interactions are harnessed to tune the microstructure of photocatalytic colloidal coatings containing TiO2 nanoparticles and polymer particles. This enabled the fabrication of a library of five distinct microstructures: TiO2-on-top stratification, a thin top layer of polymer or TiO2, homogeneous films of raspberry particles, and a sandwich structure. The photocatalytic and antibacterial activities of the coatings were evaluated by testing the viability of Methicillin-resistant Staphylococcus aureus (MRSA) bacteria using the ISO-27447 protocol, showing a strong correlation with the microstructure. UVA irradiation for 4 h induces a reduction in MRSA viability in all coating systems, ranging from 0.6 to 1.1 log. Films with TiO2-enriched top surfaces exhibit better resistance to prolonged exposure to disinfection and bacterial testing. The remaining systems, nonetheless, present higher antibacterial activity because of a larger number of pores and coating defects that enhance light and water accessibility for the generation and transport of reactive oxygen species. This work establishes design rules for photocatalytic coatings based on the interplay between performance and film architecture, offering valuable insights for several applications, including antibacterial surfaces, self-cleaning/antifogging applications, and water purification.

One-pot construction of gradient colloidal gel coating for stable and efficient emulsion separation

Gradient gel coatings possess superior interfacial bonding strength and surface wettability, providing new ideas for the structure design of separation materials. However, simply and effectively combining colloidal gels that have excellent separation potential with gradient structure design remains a great challenge. Herein, a polymerization-induced microphase separation strategy based on metal ions is developed for constructing colloidal gel coatings with gradient structure on the stainless steel mesh. The colloidal gel is formed by hydrogen-bond complexation and microphase separation of acrylamide and methacrylic acid during polymerization. The metal ions generated by the hydrogen evolution corrosion of stainless steel mesh can not only be used to construct a continuous gradient structure by influencing the microphase separation process but also enhance the mechanical properties and stability of the gel coating. The preparation strategies of traditional gradient materials are limited in the manufacturing and application processes due to their complicated preparation procedures and potential requirement for special equipment assistance. In contrast, this strategy can simply and efficiently prepare colloidal gel coatings with continuous gradient structure by one-pot method under strict monomer ratio. Its unique colloid network demonstrates better wettability and permeability than conventional polymer gel. The prepared gradient colloidal gel coating exhibits excellent separation efficiency (above 99.9 %) and water flux recovery rate (≈98.75 %) in separating surfactant-stabilized emulsion. Therefore, this work provides new insights into the design and preparation of gradient colloidal gels, promoting their development in the field of water treatment.

Suppression of cracking in drying colloidal suspensions with chain-like particles.

The prevention of drying-induced cracking is crucial in maintaining the mechanical integrity and functionality of colloidal deposits and coatings. Despite exploring various approaches, controlling drying-induced cracking remains a subject of great scientific interest and practical importance. By introducing chain-like particles composed of the same material and with comparable size into commonly used colloidal suspensions of spherical silica nanoparticles, we can significantly reduce the cracks formed in dried particle deposits and achieve a fivefold increase in the critical cracking thickness of colloidal silica coatings. The mechanism underlying the crack suppression is attributed to the increased porosity and pore sizes in dried particle deposits containing chain-like particle, which essentially leads to reduction in internal stresses developed during the drying process. Meanwhile, the nanoindentation measurements reveal that colloidal deposits with chain-like particles exhibit a smaller reduction in hardness compared to those reported using other cracking suppression approaches. This work demonstrates a promising technique for preparing colloidal coatings with enhanced crack resistance while maintaining desirable mechanical properties.

Colloidal Phenol-Amine Coating on Implants for Improved Anti-Inflammation and Osteogenesis.

Phenol-amine coatings have attracted significant attention in recent years owing to their adjustable composition and multifaceted biological functionalities. The current preparation of phenol-amine coatings, however, involves a chemical reaction within the solution or interface, resulting in lengthy preparation times and necessitating specific reaction conditions, such as alkaline environments and oxygen presence. The facile, rapid, and eco-friendly preparation of phenol-amine coatings under mild conditions continues to pose a challenge. In this study, we use a macromolecular phenol-amine, Tanfloc, to form a stable colloid under neutral conditions, which was then rapidly adsorbed on the titanium surface by electrostatic action and then spread and fused to form a continuous coating within several minutes. This nonchemical preparation process was rapid, mild, and free of chemical additives. The in vitro and in vivo results showed that the Tanfloc colloid fusion coating inhibited destructive inflammation, promoted osteogenesis, and enhanced osteointegration. These remarkable advantages of the colloidal phenol-amine fusion coating highlight the suitability of its future application in clinical practice.

Evolution of colloidal coatings due to a wetting and drying process

Paints and coatings are usually made by depositing a volatile liquid containing dispersed colloidal particles. The dry film is obtained through the evaporation of the volatile liquid. Depending on the ability of the particles to deform under capillary effect, we show that the drying can yield continuous coatings with no porosity, uniform porous coatings, or the formation of singularities, such as cracks causing the final film to be non-uniform. The evolution of the resulting coatings is then subjected to a wetting and drying process. Wetting leads to an increase in the water content of the unsaturated porous coating while drying results in water reduction. The response of the coatings to such a process can exhibit slight or significant changes in the morphology of the coatings that are related to their rheological properties. In particular, the growth of blisters is reported during the wetting and drying process.

Enhanced Moisture Resistance of Salt Core through 2D Kaolinite Colloidal Solution Coating

Enhanced Moisture Resistance of Salt Core through 2D Kaolinite Colloidal Solution Coating

Nanomaterials and Coatings for Managing Antibiotic-Resistant Biofilms

Biofilms are a global health concern responsible for 65 to 80% of the total number of acute and persistent nosocomial infections, which lead to prolonged hospitalization and a huge economic burden to the healthcare systems. Biofilms are organized assemblages of surface-bound cells, which are enclosed in a self-produced extracellular polymer matrix (EPM) of polysaccharides, nucleic acids, lipids, and proteins. The EPM holds the pathogens together and provides a functional environment, enabling adhesion to living and non-living surfaces, mechanical stability, next to enhanced tolerance to host immune responses and conventional antibiotics compared to free-floating cells. Furthermore, the close proximity of cells in biofilms facilitates the horizontal transfer of genes, which is responsible for the development of antibiotic resistance. Given the growing number and impact of resistant bacteria, there is an urgent need to design novel strategies in order to outsmart bacterial evolutionary mechanisms. Antibiotic-free approaches that attenuate virulence through interruption of quorum sensing, prevent adhesion via EPM degradation, or kill pathogens by novel mechanisms that are less likely to cause resistance have gained considerable attention in the war against biofilm infections. Thereby, nanoformulation offers significant advantages due to the enhanced antibacterial efficacy and better penetration into the biofilm compared to bulk therapeutics of the same composition. This review highlights the latest developments in the field of nanoformulated quorum-quenching actives, antiadhesives, and bactericides, and their use as colloid suspensions and coatings on medical devices to reduce the incidence of biofilm-related infections.

Printing Crack‐Free Microporous Structures by Combining Additive Manufacturing with Colloidal Assembly

To date high printing resolution and scalability, i.e., macroscale component dimensions and fast printing, are incompatible characteristics for additive manufacturing (AM) processes. It is hereby demonstrated that the combination of direct writing as an AM process with colloidal assembly enables the breaching of this processing barrier. By tailoring printing parameters for polystyrene (PS) microparticle-templates,how to avoid coffee ring formation is demonstrated, thus printing uniform single lines and macroscale areas. Moreover, a novel "comb"-strategy is introduced to print macroscale, crack-free colloidal coatings with low viscous colloidal suspensions. The printed templates are transformed into ceramic microporous channels as well as photonic coatings via atomic layer deposition (ALD) and calcination. The obtained structures reveal promising wicking capabilities and broadband reflection in the near-infrared, respectively. This work provides guidelines for printing low viscous colloidal suspensions and highlights the advancements that this printing process offers toward novel applications of colloidal-based printed structures.

Interplay of Consolidation Fronts and Cracks in Drying Colloidal Coatings and Its Application in Controlling Crack Pattern Formation

Cracks are frequently observed in drying colloidal coatings. Although a rich collection of crack patterns has been reported, the systematic study on how cracks grow into the final morphology during the drying process remains elusive. In this work, we use directional drying channels with wedge-shaped edges of different angles to study the interplay of advancing consolidation fronts and propagating cracks. We found that although the shape of the advancing consolidation fronts is altered by the drying edge, the growth direction of the following cracks remains perpendicular to the consolidation fronts during the whole drying process, resulting in cracks with a large curvature. We rationalize the evolution of consolidation fronts with the distribution of capillary pressure revealed by a Laplace model. Further, the growth direction of cracks can be explained by the fracture mechanics mechanism that the main orientation of internal tensile stresses developed during the consolidation determines the crack growth direction. Utilizing this understanding, wavy crack patterns are generated in rectangular drying channels with an alternating temperature field, demonstrating a feasible method of designing and controlling drying-induced crack patterns for micro-/nano-fabrication applications.

Line Patterns and Fractured Coatings in Deposited Colloidal Hydrochar on Glass Substrates after Evaporation of Water

Patterns of assembled colloidal particles can form on substrates due to solvent evaporation, and here we studied such phenomena in the drying of monodispersed colloidal hydrochar dispersions prepared by the hydrothermal carbonization of glucose and purified by dialysis. During the evaporation of water, line patterns or, in some cases, mud-like patterns formed. The line formation was investigated as a function of the pH of the dispersion, substrate shape, particle concentration, and concentration of sodium dodecylsulfate (SDS). The lines comprised dense assemblies of hydrochar particles. The line width increased with the successive evaporation of water. Sharper lines formed with the addition of SDS, which was ascribed to the effects of solubilization or moderated interactions. At greater particle concentrations, we also observed a continuous layer of colloidal particles between the lines. A mechanism for the line pattern formation derived from the literature on other colloids was proposed. Mud-like patterns formed on the substrate in concentrated samples without SDS addition and were put in the context of the formation of cracks in the drying of colloidal coatings. Hydrochars belong to carbon-rich colloids, which are of fundamental and technological importance. This research could be useful for in situ line printing within microfluidic devices, for example.

Bilayer Lubricant‐Infused Particulate Films as Slippery Protective Coatings with Durable Anticorrosion and Antifouling Performance (Adv. Mater. Interfaces 11/2022)

Slippery Colloidal Coatings In article number 2102144, Chih-Hsuan Chien, Han-Yu Hsueh, and co-workers report durable slippery colloidal coatings created through infiltration of colloidal particulate films with multilayer lubricant. The coatings exhibit remarkable surface-protective performance, including anticorrosion, antifouling, self-healing, anti-icing, and self-cleaning properties. They have various applications, such as fuel transport, self-cleaning windows, anticorrosion protection, nontoxic coatings for medical devices, and optical instruments.

Bilayer Lubricant‐Infused Particulate Films as Slippery Protective Coatings with Durable Anticorrosion and Antifouling Performance

AbstractIn this study, durable slippery colloidal coatings are created through the infiltration of particulate films with bilayer lubricant; the coatings exhibit remarkable surface‐protective performance, including anticorrosion, antifouling, self‐healing, anti‐icing, and self‐cleaning properties. Materials with low surface energy, namely polytetrafluoroethylene or polydimethylsiloxane, are used to form micelle dispersions, with particulate films then obtained through spray coating. In particular, the thermally driven viscous surfactants can serve as a bottom adhesive primer after thermal treatment, which significantly improve durability. After lubricant infusion as a top protective layer, bilayer lubricant‐infused slippery coatings are obtained without a complex hole‐making process being required. The anticorrosion and antifouling performance of colloid coatings infused with various functional lubricants—ionic liquid, silicone oil, and perfluoropolyether oils—is investigated. This study is the first to create bilayer lubricant‐infused colloid‐based surface systems (i.e., primer and protective lubricants) as protective coatings. The coatings can be employed in various applications, such as fuel transport, self‐cleaning windows, anticorrosion protection, nontoxic coatings for medical devices, and optical instruments.

Effects of environmental conditions on the micro-mechanical properties of formulated waterborne coatings

Waterborne colloidal polymer coatings are widely used in architectural and agricultural applications where they are subject to challenging environments, such as extremes of temperatures and relative humidities (RH). This research investigates the effects of adding two common co-formulants, poly(acrylic acid) (PAA) and xanthan gum (XG), to waterborne polymer composite coatings in these environments. The mechanical properties of the resulting coatings are of particular interest. Hardness, creep and tack properties of thick (~400 μm) formulated model coatings were characterized using a micro-indentation technique operating in a single cycle within a bespoke environmental chamber. Measurements were made at three temperatures (16, 20 and 30 °C), which span the glass transition temperature (Tg) of the acrylic copolymer binder, and over three RH values of 10%, 43%, and 90%. The creep data were analysed using the Burgers model to extract characteristic viscoelastic properties. The tack was found by recording the force when withdrawing the probe from the sample and using it to obtain nominal stress (knowing the indentation depth and probe geometry) during the indenter's withdrawal and hence the work of adhesion (WAdh) to detach from the coating. Tack adhesion is completely lost below the binder's Tg but increases when the ambient temperature increases. In formulated coatings, both the tack and creep deformation increase as the relative humidity increases, and this trend is observed at each temperature. There is no evidence from thermal analysis for plasticization of the acrylic polymer by moisture sorption, but the two co-formulants are hydrophilic. The observed softening of the coatings at high RH can be attributed to water sorption in the components. The presence of glassy PAA has the effect of raising the hardness of glassy coatings, but only at low RH when there is no plasticization by water. The addition of hydrophilic XG surprisingly reduces tack adhesion while also raising the viscosity of the coating. These findings will inform the formulation of waterborne colloidal coatings to function in a range of environments.

Cotransport of micro- and nano-plastics with chlortetracycline hydrochloride in saturated porous media: Effects of physicochemical heterogeneities and ionic strength

Global production and use of plastics have resulted in the wide dissemination of micro- and nano-plastics (MNPs) to the natural environment. Potentially acting as a vector, the role of MNPs on the fate and transport of environmental pollutants (e.g., antibiotics such as chlortetracycline hydrochloride; CTC) has garnered global concern recently. Herein, the cotransport of MNPs and CTC in columns packed with uncoated sand or soil colloid-coated sand (SCCS) under different degrees of physicochemical heterogeneity and ionic strength was systematically explored. Our results show that MNPs and CTC inhibit the transport of each other when they coexist. The adsorption of CTC onto sand grains, soil colloids, and MNPs, as well as the aggregation of MNPs in the presence of CTC could be the major contributors to the enhanced retention of CTC and MNPs. In SCCS with different degrees of soil colloid coating, the adsorption of CTC on soil colloids is critical to influence the transport of CTC, and the nonlinear retention of MNPs to soil colloids is mainly attributed to the alteration of collector surface roughness by soil colloids. High ionic strength slightly facilitates CTC transport due to the competition for adsorption sites and the formation of CTC macromolecules, but significantly inhibits MNPs transport by suppressing the electrostatic double layers based on colloid stability theory. Consequently, the cotransport of MNPs and CTC is governed by the coupled interplay of collector surface roughness and chemical heterogeneity, due to the soil colloid coatings and the adsorbed CTC on the surfaces associated with solution chemistries such as ionic strength. Increased cotransport of MNPs and CTC occurred under a higher concentration of MNPs due to a larger number of adsorption sites for CTC. Our findings advance the current understanding of the complex cotransport of MNPs and antibiotics in the environment. This information is valuable for understanding contaminant fate and formulating strategies for environmental remediation due to the contamination of MNPs and co-occurring contaminants.

Room Temperature Colloidal Coating of II–VI Nanoplatelets with Quantum Dots

Room Temperature Colloidal Coating of II–VI Nanoplatelets with Quantum Dots

Passive Fire Protection of Taeda pine Wood by Using Starch-Based Surface Coatings.

The present paper reports the preliminary results relating to the development, subsequent application, and testing of environmentally benign starch-based formulations for passive fire protection of wood substrates. This study evaluated the effectiveness of starch colloid coatings applied onto the wood surface with a view to improving its performance when exposed to the external heat flux (35 kW/m2) during cone calorimetric tests. The formulations were prepared from aqueous colloid solutions of either starch alone, or in combination with inorganic salts, such as: sodium carbonate, Na2CO3, potassium carbonate, K2CO3, and diammonium hydrogen phosphate, (NH4)2HPO4. The fire performance of Taeda pine wood samples, where their top surfaces were treated with these formulations, was compared with the control sample. The thermal and combustion characteristics of the tested samples were determined with the aid of thermo-gravimetric analysis (TGA), bomb and cone calorimetric techniques, and a steady state tube furnace coupled to an FT-IR spectrometer. A significant boost of fire protection was observed when starch formulations with added inorganic salts were applied onto the wood surfaces, compared with the control sample. For example, the presence of K2CO3 in starch colloid solutions resulted in a notable delay of the ignition and exhibited a reduction in the heat release parameters in comparison with the untreated wood substrate.

One-step fabrication of transparent Barite colloid with dual superhydrophilicity for anti-crude oil fouling and anti-fogging

HypothesisTransparent superhydrophilic coatings are very promising in various scenarios. Appropriate fabrication of colloid coatings with superhydrophilicity both in air and under oil would enlarge their application potential in anti-oil fouling and facilitate anti-fogging of transparent surfaces. ExperimentsThe Barite colloid was obtained from a one-step precipitation method and was transferred onto glasses to prepare transparent coatings with different thicknesses simply by dip-coating. Then, the impact of thickness on wettability and property was studied through the investigation of wettability in various phase, anti-crude oil fouling performance and anti-fogging ability. FindingsSimilar surface morphology and roughness of these coatings were achieved and all the coated surfaces showed ultra-hydrophilicity both in air and under oil. Moreover, the hydrophilicity in air and under oil was found to deteriorate with the decrease of coatings’ thickness and dual superhydrophilicity could be achieved on thick coatings. More importantly, excellent anti-crude oil fouling property and durable anti-fogging ability were realized on these transparent coatings with dual superhydrophilicity.

Chemical vs. mechanical microstructure evolution in drying colloid and polymer coatings

Colloidal based films have been widely developed for a wide range of applications including chemical and electrical barrier coatings, photonic materials, biomaterials, and pharmaceutical oral drug delivery. Many previous studies investigate methods to generate uniformity or desired stratification of the final components with a desired microstructure. Few studies have been able to investigate this microstructure in-situ during drying. This experimental study directly tracks fluorescent colloids that are either stable in suspension or have attractive interactions during the drying process using high speed laser scanning confocal microscopy to obtain details of microstructural evolution during drying. The colloidal microstructure in stable suspensions evolves continuously during drying. Microstructures in these systems have a signature Voronoi polyhedra distribution that is defined by lognormal curve having a constant standard deviation that only depends on its chemical composition. Those formulations having strongly attractive constituents have microstructure that is heterogeneous and non-monotonic due to the mechanics associated with internal convection and capillary forces. Toward the end of drying, the influence of the mode of microstructure rearrangements remains evident.

On the effect of particle surface chemistry in film stratification and morphology regulation.

Combinations of colloids and binders are often used to formulate functional coatings. In these mixtures, competition between particle migration, polymer chain diffusion, evaporation and sedimentation affects their respective spatial location and therefore can govern the surface features. In addition to this, the surface chemistry of the nanoparticles (NPs) and the resulting interparticle interactions can play a significant role in dictating the morphology and the properties of resultant films. Hence it would be possible to tune the surface and bulk topology of the films by controlling these parameters. A combination of various acrylic binders with two types of silica sols, bare (BSiO2) and modified silica (MSiO2), differing in their ability to gel, were formulated and dried under controlled conditions. Factors influencing the mobility and migration of binder and silica particles were evaluated with respect to particle concentration and drying rate. MSiO2 films showed prominent pores with gradual increase in Si% across the cross-section of the films, whereas, BSiO2 films had no pores and showed a uniform Si content across the cross-section of the films. This difference is explained by the variation in gelation between BSiO2 compared to MSiO2, that hindered the NPs migration and affects the infiltration and stratification process. This study paves a path forward to achieve desired surface and bulk porosity from colloidal silica coatings by effective control of chemistry of particles along with process parameters.

The Excitation of Ultrasound by Laser Radiation in Water Using an Optical Fiber Laser Converter with a 2D Colloidal Crystalline Coating

The technology of applying a colloidal single-layer coating of transparent polystyrene (PS) Ø 1 μm spheres at the tip face of a quartz fiber has been proposed and tested. Such a coating plays, in a light absorbing liquid, the role of a converter of pulsed laser radiation into acoustic radiation. The generation of ultrasound in water using a converter based on a quartz fiber 1 mm in diameter with a 2D colloidal crystalline coating consisted of polystyrene spheres with a diameter of ~1 μm at the fiber end was investigated. When excited by laser radiation (λ = 1.064 µm), coating of polystyrene spheres created in the liquid a laser thermal microstructure with a characteristic size of fractions of ~λ and a maximum temperature up to 10−2 degree at an energy in a short laser pulse of ~0.005 J. This short-lived thermal microstructure generated sound pulses in the liquid in the approximately 0.2–4 MHz range. The results of the experimental study of this effect are reported. The proposed laser radiation converter with colloidal coating of the optical fiber distal tip by a single layer of transparent spheres can be used for the development of new laser microtools for studying, processing of various objects in microsurgery, microstructuring of the surface, spot cleaning and restoration of objects of art and history.