Abstract Due to the increase in train operating speed, the phenomenon of collision vibration between wheels and rails becomes more and more obvious, and the degree of wheel wear increases dramatically. As a result, the wheel-rail noise problem has become more and more complex. The wheel polygonal wear is also widespread on the train. For the wheel in the form of polygonal wear of the wheel-rail vertical force, combined with the principle of wheel-rail noise, we conduct an in-depth study. An aerodynamic mutual coupling model for CRH3 high-speed vehicles is proposed. The role of the amplitude of 0.03 mm, i.e., the twentieth-order polygonal abrasion rate on the wheel-rail force is analyzed at the speed class of 200~350 km/h, and the acoustic radiation characteristics of the wheels are investigated at different speed classes. The results show that under different speed classes, when the wheel polygon order is in the twentieth order, the wheel-rail vertical force rises with the increase of speed, and the wheel sound power is also affected by a great change. There is a significant increase in the sound power from the low frequency of 20 Hz to 100 Hz and a peak in the mid-frequency up to 1, 000 Hz. Secondly, when the wheel radiated sound pressure levels at different speed levels, significant changes also occurred, with the sound pressure reaching a maximum of 110 dB at 350 km/h.
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