Building usefully coherent superconducting quantum processors depends on reducing losses in their constituent materials [I. Siddiqi, Nat. Rev. Mater. 6, 875–891 (2021)]. Tantalum, like niobium, has proven utility as the primary superconducting layer within highly coherent qubits [Place et al., Nat. Commun. 12(1), 1–6 (2021) and Wang et al., npj Quantum Inf. 8(1), 1–6 (2022)]. However, unlike Nb, high temperatures are typically used to stabilize the desirable body-centered-cubic phase, α-Ta, during thin film deposition. It has long been known that a thin Nb layer permits the room-temperature nucleation of α-Ta [Westwood et al., Tantalum Thin Films (Academic Press, 1975); D. W. Face and D. E. Prober, J. Vac. Sci. Technol. A 5, 3408–3408 (1987); and Colin et al., Acta Mater. 126, 481–493 (2017)], but here we observe the epitaxial process and present few-photon microwave loss measurements in Nb-nucleated Ta films. We compare resonators patterned from Ta films grown at high temperature (500 °C) and films nucleated at room temperature, in order to understand the impact of the crystalline order on quantum coherence. In both cases, films grew with Al2O3 (001) ǁ Ta (110), indicating that the epitaxial orientation is independent of temperature and is preserved across the Nb/Ta interface. We use conventional low-power spectroscopy to measure two level system (TLS) loss as well as an electric-field bias technique to measure the effective dipole moments of TLS in the surfaces of resonators. In our measurements, Nb-nucleated Ta resonators had greater loss tangent (1.5 ± 0.1 × 10−5) than non-nucleated (5 ± 1 × 10−6) in approximate proportion to defect densities as characterized by x-ray diffraction (0.27° vs 0.18° [110] reflection width) and electron microscopy (30 vs 70 nm domain size). The dependence of the loss tangent on domain size indicates that the development of more ordered Ta films is likely to lead to improvements in qubit coherence times [I. Siddiqi, Nat. Rev. Mater. 6, 875–891 (2021) and Premkumar et al., Commun. Mater. 2(1), 1–9 (2021)]. Moreover, low-temperature α-Ta epitaxy may enable the growth of microstate-free heterostructures, which would not withstand high temperature processing [McSkimming et al., J. Vac. Sci. Technol. A 35, 021401 (2017)].
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