Properties Of Coatings Research Articles

Microstructure, Mechanical Properties, and Tribological Properties of Fe-Based Composite Coatings Reinforced with WC-Co and Cr3C2

Microstructure, Mechanical Properties, and Tribological Properties of Fe-Based Composite Coatings Reinforced with WC-Co and Cr3C2

Investigation the effect of surface treatment on the mechanical properties of coating

AbstractThe study analyzed surface treatment's impact on mechanical properties of Fe-based amorphous coatings. Specimens underwent six-hour treatments at 670 and 770 °C using vacuum heat. Results revealed distinct mechanical features in the coating: Vickers hardness reached 755, scanning electron microscope images displayed glassy phases, showcasing good wear resistance and compressive residual stresses at around −55 MPa. A remarkable 122% increase in compressive residual stress was noted through combined vacuum heat treatment and sandblasting. Volume wear decreased from the initial 18 to 14 mm3 after treatment at 670 °C followed by sandblasting, indicating a 30% enhancement in wear resistance. Yet, using vacuum heat treatment at 770 °C negatively impacted the coating's properties.

Enhanced mechanical properties and corrosion resistance of electro-deposited NiCoP composite coatings with ZrB2 particle addition

This work was initiated with the purpose of expanding the utilization of nickel-based composite coatings, especially in wear and corrosion-related industrial applications. NiCoP coatings have long attracted scientific and engineering interest due to their enhanced mechanical properties reinforced by incorporation with a reinforcement phase. In the present study, NiCoP composite coatings reinforced with ZrB2 ceramic particles were synthesized by direct current deposition using a modified Watt’s type bath. The microstructures of composite coatings were studied by x-ray diffraction analysis, energy dispersive x-ray spectroscopy, and scanning electron microscopy, respectively. The hardness and tribological properties of the composite coatings were evaluated and compared. The corrosion behaviors of the deposits were investigated using electrochemical spectroscopy and potentiodynamic polarization techniques in simulated seawater. The effect of ZrB2 content on the microstructures and mechanical properties of the composite coatings was explored and discussed. The present study indicates that there is a progressive enhancement in the hardness, corrosion resistance, and wear resistance of the composite coatings with the increase in ZrB2 loading. The NiCoP-12 g/l-ZrB2 coating possesses the highest microhardness and superior wear performance, while the NiCoP-6 g/l-ZrB2 coating exhibits the best anti-corrosion properties. The present study shows a cost-effective and feasible solution for the preparation of NiCoP protective coatings with enhanced properties, which holds great potential for industrial applications requiring wear and anti-corrosion protection.

Properties of Ni-B/B Composite Coatings Produced by the Electroless Method under Semi-Technical Line Conditions

Composite coatings have been successfully fabricated at the laboratory scale in many research centers around the world; however, it is still a major challenge to transfer the positive results of the work to the industrial scale. This paper presents the technology for the production of Ni-B and Ni-B/B composite coatings on a pilot experimental semi-technical line by chemical reduction. A process scheme for the fabrication of Ni-B layers and composite coatings with a nickel–boron matrix and a dispersive phase in the form of boron nanoparticles was developed. All stages of the fabrication process were described in detail. The dispersion phase of the boron particles was characterized, and the performance properties of the Ni-B and Ni-B/B composite coatings produced on a pilot electroplating line were studied. The structure and morphology of the Ni-B/B composite coatings were characterized for comparison with nickel–boron coatings. Their mechanical and tribological properties and adhesion to the substrate were studied. The influence of the dispersion phase of boron particles on the structure and functional properties of the composite coatings was evaluated. In order to improve the performance of the fabricated coatings, a heating process at 400 °C was carried out, and the performance of Ni-B and composite Ni-B/B coatings was studied after the heat treatment operation.

Pressure and Liquid Distribution under the Blade of a Basket Extruder of Continuous Wet Granulation of Model Material

This study explores the influence of blade design on the low-pressure extrusion process, which is relevant to techniques like spheronization. We investigate how blade geometry affects the extruded paste and final product properties. A model paste was extruded through a basket extruder with varying blade lengths to create distinct wedge gaps (20°, 26° and 32° contact angles). The theoretical analysis explored paste behavior within the gap and extrudate. A model material enabled objective comparison across blade shapes. Our findings reveal a significant impact of blade design on the pressure profile, directly influencing liquid distribution in the paste and extrudate. It also affects the required torque relative to extruder output. The findings of this study hold significant implications for continuous granulation, a technique employed in the pharmaceutical industry for producing granules with uniform size and properties. Understanding the influence of blade geometry on the extrusion process can lead to the development of optimized blade designs that enhance granulation efficiency, improve product quality, and reduce energy consumption. By tailoring blade geometry, manufacturers can achieve more consistent granule characteristics, minimize process variability, and ultimately produce pharmaceuticals with enhanced efficacy.

Production of Composite Zinc Oxide-Polylactic Acid Radiopaque Filaments for Fused Deposition Modeling: First Stage of a Feasibility Study.

Three-dimensional printing technologies are becoming increasingly attractive for their versatility; the geometrical customizability and manageability of the final product properties are the key points. This work aims to assess the feasibility of producing radiopaque filaments for fused deposition modeling (FDM), a 3D printing technology, starting with zinc oxide (ZnO) and polylactic acid (PLA) as the raw materials. Indeed, ZnO and PLA are promising materials due to their non-toxic and biocompatible nature. Pellets of PLA and ZnO in the form of nanoparticles were mixed together using ethanol; this homogenous mixture was processed by a commercial extruder, optimizing the process parameters for obtaining mechanically stable samples. Scanning electron microscopy analyses were used to assess, in the extruded samples, the homogenous distribution of the ZnO in the PLA matrix. Moreover, X-ray microtomography revealed a certain homogenous radiopacity; this imaging technique also confirmed the correct distribution of the ZnO in the PLA matrix. Thus, our tests showed that mechanically stable radiopaque filaments, ready for FDM systems, were obtained by homogenously loading the PLA with a maximum ZnO content of 6.5% wt. (nominal). This study produced multiple outcomes. We demonstrated the feasibility of producing radiopaque filaments for additive manufacturing using safe materials. Moreover, each phase of the process is cost-effective and green-oriented; in fact, the homogenous mixture of PLA and ZnO requires only a small amount of ethanol, which evaporates in minutes without any temperature adjustment. Finally, both the extruding and the FDM technologies are the most accessible systems for the additive manufacturing commercial apparatuses.

Laser polarization control of ionization-injected electron beams and x-ray radiation in laser wakefield accelerators

In this paper, we have studied the influence of laser polarization on the dynamics of the ionization-injected electron beams, and subsequently, the properties of the emitted betatron radiation in laser wakefield accelerators (LWFAs). While ionizing by strong field laser radiation, the generated photo-electrons carry a residual transverse momentum in excess of the ionization potential via the above threshold ionization (ATI) process. This ATI momentum explicitly depends on the polarization state of the ionizing laser and eventually governs the dynamics of the electron beam trapped inside the wake potential. In order to systematically investigate the effect of the laser polarization, here, we have employed complete three-dimensional particle-in-cell simulations in the nonlinear bubble regime of the LWFAs. We focus, in particular, on the effects the laser polarization has on the ionization injection mechanism, and how these features affect the final beam properties, such as beam charge, energy, energy spread, and transverse emittance. We have also found that as the laser polarization gradually changes from linear to circular, the helicity of the electron trajectory, and hence the angular momentum carried by the beam, increases significantly. Studies have been further extended to reveal the effect of laser polarization on the radiation emitted by the accelerated electrons. The far-field radiation spectra have been calculated for the linear and circular polarization states of the laser. It has been shown that the spatial distributions and the polarization properties (Stokes parameters) of the emitted radiation in the above two cases are substantially different. Therefore, our study provides a facile and efficient alternative to regulate the properties of the accelerated electron beams and x-ray radiation in LWFAs, utilizing ionization injection mechanism.

Using anodic oxidation for boosting supercapacitive performance of thermally-oxidized cobalt coatings with various morphologies

Metal oxide electrodes for supercapacitors are commonly synthesized through the hydrothermal method. Despite the simplicity and cost-effectiveness of electrodeposition for producing electrode materials, there is a scarcity of literature on electrodeposited electrodes. Previous studies have utilized nitrate-based solutions and subsequent heat-treatment to fabricate these materials without additional treatments to enhance their performance. This research explores the creation of cobalt coatings with varying morphologies (pyramidal, ridge-shaped, powdery, and rough nodular) using electrodeposition from sulfate-based solutions by adjusting deposition parameters. The cobalt coatings were then heat-treated at 550˚C for 3 h to convert them to cobalt oxide, a promising material for supercapacitor electrodes. The study investigates the impact of initial morphology on the structure, phases formed, and supercapacitive properties of the heat-treated coatings. Analysis of XRD and FTIR data indicated that the primary phase post-heat treatment was Co3O4, alongside some CoO. Cyclic voltammetry (CV) measurements in 1 M KOH solution revealed that the powdery coating exhibited the highest specific capacitance of 796±21 mF cm−2 (∼110 F g−1) at a scanning rate of 2 mV s−1, surpassing the heat-treated pyramidal coating by approximately tenfold. These CV findings were corroborated by galvanostatic charge-discharge (GCD) and electrochemical impedance spectroscopy (EIS) analyses. Furthermore, the heat-treated coatings underwent anodic oxidation in a 3 M KCl solution for 5 minutes to assess the impact of this lesser-known process on their capacitive behavior. Following anodic oxidation, the ridge-shaped and pyramidal coatings displayed significantly enhanced specific capacitance due to the formation of fine pores and surface modifications. Specifically, the specific capacitance of the ridge-shaped coating surged from 103±4 mF cm−2 (∼11 F g−1) to 1832±64 mF cm−2 (∼201 F g−1) at a scanning rate of 2 mV s−1 after anodic oxidation. Although the rough nodular coating also experienced an increase in specific capacitance, the morphology and electrochemical characteristics of the powdery coating remained relatively stable throughout the study.

Wetting behavior of stainless-steel surface with zinc oxide nanorod coatings: modulations in nanorod alignment through atomic layer deposition

This study investigated the hydrophobic-hydrophilic characteristics of zinc oxide (ZnO) nanorod coatings for potential biomedical applications. We examined the effects of different alignments of ZnO nanorods on the wetting and mechanical characteristics of the coatings. ZnO seed layers were prepared on stainless-steel plates using atomic layer deposition (ALD) at five different temperatures ranging from 50 to 250 °C. The ZnO nanorod coatings were then deposited on these seed layers through chemical bath deposition. The polycrystalline structure of the seed layers and the morphology of the nanorods were analyzed using grazing incidence angle x-ray diffraction, transmission electron microscopy, and scanning electron microscopy. Mechanical and wetting properties of the nanorod coatings were examined using nanoindentation and water-droplet tests. The seed layers produced at 50 and 250 °C showed stronger (0 0 2) peaks than the other layers. ZnO nanorods on these seed layers exhibited greater vertical orientation and lower water contact angles indicating a more hydrophilic surface. Additionally, vertically oriented nanorod coatings demonstrated greater elastic modulus and hardness than those of oblique nanorods. Our findings indicate that ALD technology can be used to control the spatial arrangement of ZnO nanorods and optimize the hydrophobic-hydrophilic and mechanical properties of coating surfaces.

Monitoring polymer curing progress through optical attenuation coefficient variations

The curing process of polymers has a crucial influence on their final properties. In this work, the optical attenuation coefficient (OAC) of the polymer was developed to reveal the polymerization reaction and proposed a non-contacted cure monitoring method to estimate the curing degree based on the OAC measurement. The method involves acquiring the interference spectra of the polymer specimen using optical coherence tomography (OCT) and extracting the time-varied OAC from the amplitude-frequency of the spectra. Since polymer curing is accompanied by an increase in refractive index, the gradual convergence in the refractive index of the matrix and fillers leads to a decrease in the OAC. For validation, the reliability, repeatability, and stability experiments of this method were implemented successively on a dental polymer resin and verified its feasibility in monitoring the curing process. Then, the quantitative measuring performance under different curing conditions was further verified on another polymer composite. Finally, three commercial dental composite materials were successfully measured for the curing degree and confirmed the practicability of the OAC-OCT-based method in monitoring cure application.

Investigation on the Microstructure Evolution and Properties of a Novel In-Situ Fiber Phase-Reinforced Nickel Composite Coating Deposited by Wide-Band Laser

Investigation on the Microstructure Evolution and Properties of a Novel In-Situ Fiber Phase-Reinforced Nickel Composite Coating Deposited by Wide-Band Laser

Effects of Ti/Nb Dual-Element Addition on the Microstructure and Properties of Tungsten Carbide-Reinforced Laser Cladding Coatings

Metal-ceramic composite coatings are produced on the surface of equipment components by laser cladding, improving the abrasive wear resistance of components and extending their service life. However, defects such as brittleness and cracks limit the wide application of metal-ceramic clad coatings in the field of construction machinery. In the present study, a dual-element (Ti/Nb) alloying method is innovatively adopted to regulate the microstructure and mechanical properties of tungsten carbide (WC)-reinforced clad coatings. Experimental results show that with the introduction of Ti/Nb, novel reinforcements are in-situ synthesized in the cladding coatings with two different kinds of morphologies: one is a core-shell carbide with the core of pure TiC and a shell of (Ti,Nb,W)C multiple carbide; the other is a (Ti,Nb,W)C multiple carbide. With 8 wt.% Ti/Nb addition, the newly formed multiple carbides with the appropriate content are well-dispersed and distributed in the clad coating, which effectively transfers load, inhibits the initiation and expansion of micro-cracks, and resists the wear damage of hard abrasive particles, solving the technical problems of the simultaneous improvement of toughness and abrasive wear resistance of metal-ceramic laser cladding coatings.

Gum Arabic microgel–based biomimetic waterborne anticorrosive coatings with reinforced water and abrasive resistances

The inadequate water resistance and mechanical properties of waterborne anticorrosive coatings is a serious problem that leads to coating failure. When the bark of acacia trees sustains damage, the liquid Gum Arabic (GA) that oozes from the trunk coagulates at the site of injury to safeguard it, which is called “gummosis” self-protection. Inspired by this, biomimetic GA microgel–based waterborne anticorrosive coatings are designed. Microgel exhibits a crosslinked polymer network structure with a combination of advantageous characteristics derived from both solids and liquids. By encapsulating the liquid corrosion inhibitors (MeBT) within the solid microgel matrix, the coating system is endowed with self-protective capabilities. The as-prepared GAMG–MeBT microgels are introduced into waterborne epoxy (WE) matrix and sprayed onto the surface of Q235 steel. Corrosion studies reveal the 3.0-wt% GAMG–MeBT/WE coating exhibits an impedance modulus value in the low-frequency region (Z0.01Hz) of 1.37 × 109 Ω cm2 after immersing in 3.5-wt% NaCl solution for 60 days, which is nearly two orders of magnitude higher than that of the pure WE coatings. Moreover, the coatings display improved water resistance, enhanced abrasive resistance, and active corrosion protection. This work provides a new approach to solving the failure of WE anticorrosive coatings.

Optimizing hydrogen permeation properties of WS2-Ni composite coatings on pipeline steel for improved hydrogen protection

Tungsten disulfide (WS2) has broad applications due to its unique molecular structure and outstanding physicochemical properties. In particular, the physical barrier properties of WS2 make it suitable to act as barriers against hydrogen. Herein, WS2-Ni composite coatings are prepared by electrodeposition to mitigate hydrogen-induced damage of X70 pipeline steel. The influence of the WS2 concentration on the hydrogen resistance of coating is assessed by electrochemical hydrogen permeation test, hydrogen adsorption simulation, slow strain rate tensile test (SSRT), and fracture analysis. As the WS2 concentration increases, the distributions of WS2 in the coatings transition from sparse to uniform and then agglomeration, while the grain size of Ni decreases initially and then decreases. These microstructural changes impact the hydrogen adsorption sites and diffusion paths, leading to a non-linear relationship between the hydrogen permeation resistance and WS2 concentration. This similar concentration dependence is also observed from the hydrogen embrittlement (HE) resistance of coatings, suggesting that enhancing the hydrogen permeation resistance can improve the HE resistance. This study highlights the great potential of WS2 as an effective barrier against hydrogen permeation, and the results provide insights into the hydrogen protection mechanism of pipeline steel.

Study on anti-ablation properties of HfB2-TaSi2 coatings prepared by atmospheric plasma spraying

Study on anti-ablation properties of HfB2-TaSi2 coatings prepared by atmospheric plasma spraying

Radiation-induced cross-linking polymerization: Recent developments for coating and composite applications

Abstract Radiation-initiated cross-linking polymerization of multifunctional monomers is an attractive method used for drying solvent-free liquid coatings, inks, and adhesive as well as for fabricating high-performance composite materials. The method offers a number of advantages compared with thermal curing processes. Free radical and cationic polymerization have been investigated in detail over the past years. A high degree of control over curing kinetics and material properties can be exerted by adjusting the composition of matrix precursors and/or by acting on the process parameters (overall dose, dose rate, dose increment, initial temperature). Several pending issues that require deeper investigations are as follows: (i) the fast polymerization of multifunctional monomers generates micro-heterogeneous networks requiring detailed characterization and quantification by microscopic, thermal, and spectroscopic analyses; (ii) the adhesion and surface properties of radiation-cured coatings are quite sensitive to processing parameters; and (iii) significant enhancement of the toughness is needed to qualify potential matrices based on simple difunctional monomers for high-performance composites. Recent results show that the bulk and surface properties of radiation-cured materials can be improved by advanced formulation of matrix precursors and by a parametric study of the processing factors.

Structural evolution, wear and corrosion failure mechanisms of CrN coating synthesized by applying gradient voltage and arc-enhanced glow discharge

A detailed characterization was conducted to investigate the mechanical, wear and corrosion properties of CrN coatings deposited using a duplex technique combining gradient voltage (GV) and arc-enhanced glow discharge (AEGD). The absence of GV+AEGD resulted in the formation of large particles embedded in CrN coating, which adversely affected its toughness, density, and resistance to wear and corrosion. Remarkably, the implementation of GV+AEGD effectively mitigated particle agglomeration and promoted a compact growth texture in CrN coating. Consequently, besides exhibiting exceptional toughness and wear resistance, the CrN coating demonstrated outstanding corrosion resistance. The structural evolution, wear and corrosion failure mechanisms of CrN coatings with or without GV+AEGD were comprehensively discussed.

Unlocking plateau capacity with versatile precursor crosslinking for carbon anodes in Na-ion batteries

As the precursor material inherently determines the fundamental structure of hard carbons, a direct manipulation of precursors at the molecular level promises enhanced flexibility in designing hard carbon architectures, which plays a pivotal role in dictating the final microstructural properties and, ultimately, the overall sodium storage performance. In this study, we present a novel generalized strategy utilizing P and O double cross-linking to convert pitch into a thermosetting precursor, creating copious micropores within pitch-based carbon. These micropores serve as essential pathways and active binding sites for sodium ion transport and storage, leading to pitch-derived hard carbons with a remarkable specific capacity of 416.1 mAh/g and an impressive initial Coulombic efficiency of 89.7%. Extensive study revealed a strong correlation between the increased plateau capacity and the closed pore volume, validating the micropore-driven sodium ion storage mechanism. Our findings underscores the groundbreaking significance of cross-linking in precursor modification, paving the way for the design and synthesis of high-performance hard carbon anodes for next-generation Na-ion batteries.

Properties of Coatings Based on Cerium Dioxide Obtained by Magnetron Sputtering

Properties of Coatings Based on Cerium Dioxide Obtained by Magnetron Sputtering

Tempering of Dual Phase steels: Microstructural evolutions and mechanical properties

Modelling the microstructural evolutions and mechanical properties during the tempering of Dual Phase steels is a key objective for industrials as this phenomenon has a strong impact on the final properties. After having determined the tempering kinetics of fully martensitic steels between 100°C and 550°C using thermoelectric Power and hardness measurements, time–temperature equivalences were applied to determine the activation energies of the mechanisms controlling martensite tempering. Two tempering stages were clearly identified and thanks to the use of TEM, SEM and tomography techniques, they could be attributed to cementite precipitation, its spheroidization and recovery phenomena. The second stage was found to be retarded with increasing the manganese content of the steel contrary to the first stage. From these studies, a JMAK model was developed to predict the microstructurals evolutions during tempering. Then, an extension of the Hybrid-mean Field Composite model developed in a previous paper to predict the tensile curves of fresh martensite was proposed to take into account the microstructural evolutions of martensite during tempering. The model was tested for a wide range of physical parameters of the microstructure (phase fraction and chemical composition) and for different tempering heat treatments and gave good agreement with experimental tensile curves.