To study the evolution rules and behaviors of heat transport in a sandstone geothermal reservoir caused by cooled water reinjection, this research focuses on the quantitative relationship among reinjection parameters and the thermal breakthrough time of production wells. The permeation, tracer, and reinjection tests were conducted in a simulation model using a large sand tank in conjunction with the numerical simulation method based on COMSOL Multiphysics. Subsequently, sensitivity analysis and nonlinear fitting were performed to investigate the effects of fluid viscosity and density on the reinjection process, and to analyze the impact of reinjection parameters on the thermal breakthrough time of production wells, along with their underlying mechanisms and law. The results indicate that the migration velocity of reinjection water is greater in coarse sand layer compared to that in medium sand layer, and the thermal breakthrough time t is linearly correlated with reinjection rate (Q) raised to the power of − 0.85, temperature difference (ΔT) raised to the power of − 0.21, and spacing between the production and reinjection wells (R) raised to the power of 1.4. The correlation equation and analysis show that when the temperature difference between production and reinjection ΔT is more than 30 ℃, the influence of ΔT on the thermal breakthrough time of production well becomes weak, because ΔT exerts an effect on the thermal breakthrough time of production well t by influencing the relative position of the 18.5 ℃ isotherm in the temperature transition region. The error in reinjecting high-temperature fluid into low-temperature fluid may be corrected by introducing a viscosity correction coefficient αμ.
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