Coalescence In Blends Research Articles

Coalescence in PLA-PBAT blends under shear flow: Effects of blend preparation and PLA molecular weight

Blends containing 75 wt. % of an amorphous polylactide (PLA) with two different molecular weights and 25 wt. % of a poly[(butylene adipate)-co-terephthalate] (PBAT) were prepared using either a Brabender batch mixer or a twin-screw extruder. These compounds were selected because blending PLA with PBAT can overcome various drawbacks of PLA such as its brittleness and processability limitations. In this study, we investigated the effects of varying the molecular weight of the PLA matrix and of two different mixing processes on the blend morphology and, further, on droplet coalescence during shearing. The rheological properties of these blends were investigated and the interfacial properties were analyzed using the Palierne emulsion model. Droplet coalescence was investigated by applying shear flows of 0.05 and 0.20 s−1 at a fixed strain of 60. Subsequently, small amplitude oscillatory shear tests were conducted to investigate changes in the viscoelastic properties. The morphology of the blends was also examined using scanning electron microscope (SEM) micrographs. It was observed that the PBAT droplets were much smaller when twin-screw extrusion was used for the blend preparation. Shearing at 0.05 s−1 induced significant droplet coalescence in all blends, but coalescence and changes in the viscoelastic properties were much more pronounced for the PLA-PBAT blend based on a lower molecular weight PLA. The viscoelastic responses were also somehow affected by the thermal degradation of the PLA matrix during the experiments.

Effect of PBT molecular weight and reactive compatibilization on the dispersed‐phase coalescence of PBT/SAN blends

AbstractPoly(butylene terephthalate) (PBT)/styrene‐acrylonitrile copolymer (SAN) blends were investigated with respect to their phase morphology. The SAN component was kept as dispersed phase and PBT as matrix phase and the PBT/SAN viscosity ratio was changed by using different PBT molecular weights. PBT/SAN blends were also compatibilized by adding methyl methacrylate‐co‐glycidyl methacrylate‐co‐ethyl acrylate terpolymer, MGE, which is an in situ reactive compatibilizer for melt blending. In noncompatibilized blends, the dispersed phase particle size increased with SAN concentration due to coalescence effects. Static coalescence experiments showed evidence of greater coalescence in blends with higher viscosity ratios. For noncompatibilized PBT/SAN/MGE blends with high molecular weight PBT as matrix phase, the average particle size of SAN phase does not depend on the SAN concentration in the blends. However noncompatibilized blends with low molecular weight PBT showed a significant increase in SAN particle size with the SAN concentration. The effect of MGE epoxy content and MGE molecular weight on the morphology of the PBT/SAN blend was also investigated. As the MGE epoxy content increased, the average particle size of SAN initially decreased with both high and low molecular weight PBT phase, thereafter leveling off with a critical content of epoxy groups in the blend. This critical content was higher in the blends containing low molecular weight PBT than in those with high molecular weight PBT. At a fixed MGE epoxy content, a decrease in MGE molecular weight yielded PBT/SAN blends with dispersed nanoparticles with an average size of about 40 nm. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010

Confocal microscopy studies of shear-induced coalescence in blends of poly(butyl methacrylate) and poly(2-ethylhexyl methacrylate)

This article reports the results of confocal fluorescence microscopy studies of shear-induced coalescence in binary blends of poly(2-ethylhexyl methacrylate) (PEHMA; 90 wt %) and poly(butyl methacrylate) (PBMA; 10 wt %). We prepared the blends by casting a mixture of latex dispersions of the components onto a substrate and allowing the film to dry under ambient conditions. The initial morphology of the film was a dispersion of 120-nm PBMA spheres in a continuous PEHMA matrix. One-fifth of the PBMA particles were labeled with anthracene, the emission of which we observed with confocal microscopy. The blends were sheared in a parallel-plate rheometer at 80 and 100 °C for 1 and 10 h. Careful image analysis allowed us to estimate the mean size of the dispersed phase and the width of the size distribution. The results were compared with the theoretical limits of Wu and Taylor. After 10 h of shearing, the mean particle size decreased and the particle distribution became narrower in comparison with the results obtained after 1 h of shearing. We explain this result by inferring that before the sample reached steady-state morphology, its rate of coalescence was greater than the rate of particle breakup. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2317–2332, 2001

Coalescence in blends of thermoplastic polyurethane with polyolefins

AbstractThe coalescence behavior of immiscible blends was determined by annealing the melt without shear. The kinetics and the mechanism of coalescence were observed for blends of thermoplastic polyurethane (TPU) and polyolefins. Two different types of measurements were used to observe coalescence in quiescent melt at the processing temperature. On the one hand, the blend granules were annealed in bulk. The resulting particle sizes were determined by light microscopy and by SEM on particles separated from the blend. On the other hand, thin samples were annealed on a hot stage. Coalescence was observed in situ by light microscopy or static laser light scattering. It was found that the higher viscosity and elasticity ratios between polyethylene and TPU lead to a more pronounced coarsening of the morphology of 80/20 blends than in TPU/polypropylene. It has been shown that the process of reshaping coalescence is one mechanism of coalescence that occurs in quiescent melt. Another mechanism that was directly observed is a “domino effect” where one coalescence process causes the next one.