Coal-water Slurry Research Articles

Enhancement of interaction between Shenhua coal and GON-based dispersant with “surface-to-surface” adsorption by regulating the oxidation degree of GON: Experiments and simulations

The present study focuses on the synthesis of several graphene oxide nanosheet (GON)-based dispersants with an adsorption mode of “surface-to-surface” for the preparation of Shenhua coal (SC) water slurry (SCWS), achieved by grafting allyl polyoxyethylene ether (APEG) onto GON edges with varying degrees of oxidation using emulsion polymerization and esterification techniques. The impacts of the oxidation degree of GON on its structural characteristics and the performance of GON-based dispersants in SCWS were comprehensively assessed through a range of experimental techniques, alongside molecular dynamics (MD) simulations. Results demonstrated that with the increase in oxidation degree, there was an elevation of oxygen-containing groups, in which the content of COH decreased while the content of COC increased. Among all dispersants, GA-2, which was synthesized using GON-2 as the raw material with a graphite-to-KMnO4 mass ratio of 1:2.5, exhibited superior viscosity-reducing and stabilizing abilities compared to other dispersants. All SCWSs demonstrated pseudoplastic fluid behavior and showed good agreement with the Herschel-Bulkley model. After the adsorption of dispersants in SC, both the Zeta potential and surface wettability of SC significantly improved, especially with GA-2. The interaction mechanism between the dispersant and SC was analyzed by establishing and employing three adsorption models (M-1, M-2, and M-3). The interfacial adsorption structure confirmed that the dispersant exhibited “surface-to-surface” mode on coal through hydrophobic interaction, hydrogen bonding, and π–π interaction. Energy studies revealed that M-2 with the highest Eads (−105.31 kcal/mol) demonstrated superior adsorption strength compared to M-1 and M-3. Investigations into water molecule mobility revealed that the interaction between the GON-based dispersant and SC resulted in a reduction of water molecule mobility, thereby promoting water molecule aggregation to facilitate the formation of hydration films and enhance SCWS stability. In summary, an optimal oxidation degree of GON was found to be crucial for enhancing the performance of GON-based dispersants; higher oxidation levels may hinder dispersant adsorption on coal surfaces by converting hydroxyl and carboxyl groups into epoxide groups, thus impairing the conjugated structure.

Effect of plasma-activated water on the settling characteristics of ultrafine kaolinite

Coal slurry water is a complex multiphase system, and its settling characteristics are influenced not only by the solid phase coal slime but also by the liquid phase water. This paper firstly explores the effect of plasma-activated water (PAW) on the settling of ultrafine kaolinite through settling experiments, turbidity tests & dynamic observations. The findings show that PAW significantly improves the settling behavior of ultrafine kaolinite, manifested by an increased settling velocity, higher final settling height, shorter settling end time, and reduced turbidity of the supernatant. Furthermore, the potential mechanisms by which PAW enhances the settling of ultrafine kaolinite are analyzed through laser particle size detections, fractal dimension calculations, zeta potential measurements & contact angle determinations. The mechanism analysis indicates that PAW not only reduces the electrostatic repulsion of ultrafine kaolinite particles but also enhances the hydrophobicity, thereby increasing both the size and density of ultrafine kaolinite flocs, which improves the settling performance of ultrafine kaolinite. This study not only provides new insights for enhancing ultrafine kaolinite settling with PAW but also offers new approaches for the efficient settling of coal slurry water.

Study on matching of dispersant for high concentration and high stability slurry from Shenhua nonstick coal

ABSTRACT Shenhua Nonstick Coal (SNC) has a relatively shallow degree of metamorphism and faces challenges in forming coal-water slurry. In this study, sodium lignosulfonate (SLS), sulfonated acetone-formaldehyde condensate (SAF), and naphthalene sulfonate-formaldehyde condensate (NSF) were selected for slurry formation experiments with SNC to explore the match between the addition of single dispersant and compound dispersant with Shenhua coal. The experimental results showed that NSF had the highest slurry formation concentration and the best adsorption performance when a single dispersant was added, while SLS showed better rheology and stability, and better wetting performance. With the addition of the compound dispersant NSF: SLS of 9:1 and 0.8 wt.%, the coal water slurry concentration was as high as 61.95% under its synergistic effect, and its stability and wettability were stronger. The interaction relationship between the two dispersants produced a larger absolute value of ζ potential and stronger electrostatic repulsion, which matched Shenhua coal with the dispersant better and formed a more stable slurry structure.

Exploring the impact of poly(sodium styrene sulfonate) dispersants’ architecture on their performance in coal water slurry preparation

In this work, the architecture of poly(sodium styrene sulfonate) (PSSNa) dispersants were flexibly tailored by various strategies. Three categories of PSSNa dispersants with different topologies were obtained, namely, linear structured PSSNa (1-A-PSSNa), three-arm star PSSNa (3-AS-PSSNa) and six-arm star PSSNa (6-AS-PSSNa). The molecular weights (Mn) of these dispersants were adjusted in the range of 3200–26,200 g/mol by varying the feeding ratio of monomer to initiator. In addition, the polydispersity index (PDI) of resultant dispersants were also varied by using different polymerization technologies, such as atom transfer radical polymerization (ATRP) and conventional free radical polymerization technique (RP). Fourier transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR) spectroscopy and gel permeation chromatography (GPC) verified these architecture parameters of resultant PSSNa dispersants. Afterwards, the impact of these architectural factors on the performance of PSSNa dispersants in coal water slurry (CWS) preparation were evaluated. The results revealed that with the Mn of dispersants increased from 9800 to 26,200 g/mol, the apparent viscosity of CWS increased by around 11 %. The comparison between dispersants with approximate Mn (26,200 and 26,900 g/mol) and very different PDI (1.27 and 2.25) indicated that wide PDI are favourable for the performance. This work also confirmed that the topology of dispersants has a significant impact on their performance. The maximum coal loaded can increase from 63.9 % to 64.3 % when 1-A-PSSNa dispersant was replaced by 6-AS-PSSNa. Meanwhile, these architectural factors have a limited impact on the fluid type of CWSs, as all CWSs obtained in this work were pseudoplastic fluids regardless of the used dispersants. The potential mechanism was investigated using various technologies, such as the measurements of zeta potentials, contact angles, and low-field nuclear magnetic resonance spectra. The results revealed that topologizing did not alter the interaction between dispersant and coal surface. However, due to the special features of topological polymers, they can grant adsorbed coal particles with enhanced electrostatic repulsion and steric hindrance, which facilitated the dispersion of coal particles.

Effect of the main components in gasification wastewater on the surface properties of coal water slurry

AbstractCoal water slurry is an advanced and efficient clean coal technology; using gasification wastewater to prepare coal water slurry can recycle wastewater and improve energy utilization efficiency. As the complex substances in wastewater have a great influence on the slurry properties, the effects of organic matter, metal ions, and ammonia nitrogen in gasification wastewater on the surface properties of coal water slurry are studied in this paper in order to provide new ideas for slurry mechanism of coal water slurry prepared from wastewater. Results show the following: (a) Compared with ordinary coal water slurry, the concentration of coal water slurry prepared from wastewater with high organic content increased by 2.9%, while the concentration of coal water slurry prepared from wastewater with high ammonia nitrogen content decreased by 2.1%. (b) The contact angles of coal water slurry prepared with phenols, alcohols, and urethane are reduced by 2.8°, 6.3°, and 1.5°, respectively, so organic matter can change the hydrophilicity of coal particles and affect slurryability. (c) Mg2+ and Ca2+ have basically no effect on slurry. Fe3+ reduces the absolute value of Zeta potential by 33.1, and Cu3+ increases that by 22.8, as they affect the slurryability by changing the surface potential of coal particles and the absorption of additives. (d) Ammonia nitrogen influences the slurryability by changing the pH value of the slurry. The conclusion of the influence mechanism of organic matter, metal ions, and ammonia nitrogen in wastewater on slurryability can provide a technical reference for the selection of suitable wastewater to prepare coal water slurry.

Carboxyalkylated Lignin as a Sustainable Dispersant for Coal Water Slurry.

Coal water slurry (CWS) has been considered a cleaner and sustainable alternative to coal. However, the challenging suspension of coal particles in CWS has created a major obstacle to its use in industry. This study presents a novel approach to enhance the stability and rheological properties of coal water slurry (CWS) through the utilization of carboxyalkylated lignin (CL) as a dispersant. The generated CL samples had high water solubility of around 9 g/L and a charge density of around 2 mmol/g. All CLs were able to stabilize the coal suspension, and their performance decreased due to the increase in the alkyl chain length of carboxyalkylated lignin. Carboxymethylated lignin (CL-1) improved the stability of the coal suspensions with the lowest instability index of less than 0.6. The addition of CLs reduced the contact angle of the coal surface from 45.3° to 34.6°, and the increase in the alkyl chain length hampered its effect on contact angle changes. The zeta potential measurements confirmed that the adsorption of CL enhanced the electrostatic repulsion between coal particles in suspensions, and the zeta potential decreased with the increased alkyl chain length of CLs due to increased steric hindrance. The rheology results indicated that CLs demonstrated shear thinning behavior. This innovative method showcases the affinity of carboxyalkylated lignin to improve the performance of CWS, offering an environmentally friendly alternative for producing a cleaner product, i.e., sustainable coal water slurry, with improved suspension stability.

Waste to energy-study on the optimal types and dosage of additives for coal wastewater slurry

Abstract As a clean and efficient fuel derived from coal, coal water slurry can be produced by using industrial wastewater, promoting resource recirculation and environmental preservation. To maintain fluidity and stability during industrial applications of coal wastewater slurry, stabilizers play a crucial role. To promote the energy utilization of industrial wastewater, this article conducted a comparative study on different stabilizers for coal wastewater slurry. The results are as follows: (a) Compared with other stabilizers, xanthan gum makes the water separation rate of the coal wastewater slurry the lowest, and the slurry still maintained good stability after standing for 1 week and 1 month; (b) If the coal wastewater slurry requires a short storage time, the slurry properties with a blending ratio of 0.05% of xanthan gum will be the best; if the coal wastewater slurry requires a longer storage time, it can be made with a blending ratio of 0.10% of xanthan gum. The conclusion presented in this paper offers valuable insights for selecting stabilizers during the preparation of coal wastewater slurry.

Оценка эффективности завихрения воздуха при распылении водоугольных суспензий пневматической форсункой

Due to modern requirements for environmental protection, introduction of environmentally friendly power engineering technologies involves search and development of new energy sources. One of the ways to meet these requirements and maintain the same level of energy production by thermal power plants is to use multicomponent fuels. The most promising and affordable heavy fuel oil from the point of view of energy, ecology and economy are coal-water slurries (CWS). In this regard, the study of the properties and characteristics of such fuels is relevant. The coal-water slurries have been prepared in a rotary hydrodynamic cavitation generator. A pneumatic atomizer with external mixing is used to spray the coal-water slurries. Interferometric Particle Imaging method is used to determine the average size of fuel droplets after atomization. The authors have conducted experimental studies of the characteristics of atomization of coal-water slurries based on lignite and pyrogenetic liquid with a pneumatic atomizer with a tangential supply of a spraying agent. A three-stage method to prepare lignite-based slurries with pyrogenetic liquid has been tested. It has been established that when using this technique, the fluidity of coal-water fuel is maintained even with the introduction of 20 % by weight of pyrogenetic liquid into the composition of coal-water slurries when replacing both water and coal in equal proportions. The kinematic viscosity of coal-water suspensions increases when pyrogenetic liquid is added, despite a decrease in the concentration of the solid component. The change of suspension density is insignificant. The results of the study of atomization process have shown that the tangential air supply to the atomizer leads to an increase of the jet spraying angle by 6° compared with direct supply. At the same time, the average droplet size in the jet of a two-component CWS with direct air supply is 8 % smaller. The results of the study have made it possible to obtain completely new knowledge that can significantly advance domestic and world science and technology in the field of power engineering, namely the technology of coal-water fuels atomization. Experimental studies have determined the main patterns of influence of the CWS properties and the method of spraying agent supply on the formation of a gas-drop jet. Such patterns will provide conditions for the effective atomization of quite viscous CWS in the combustion chambers of energy boilers. The results obtained will enable designers and constructors to develop highly efficient designs of steam and hot water boilers and gasifiers fueled by CWS.

Study on slurry forming performance and slurry combustion characteristics of diesel modified coal

In this study, modified low rank coal water slurry (M-LRCWS) was prepared by using diesel modified low rank coal (LRC) and compared with low LRC water slurry (LRCWS) to investigate the slurry formation mechanism and combustion characteristics of coal water slurry. Meanwhile, the combustion kinetics of coal-water slurry was investigated using kinetic methods to probe the combustion reaction mechanism. The results showed that the slurry formation concentration of LRC was 70 %, while the slurry formation concentration of M-LRCWS was 72 %, which was an increase of 2 %. The diesel modification positively affected the stability of CWS. The comprehensive combustion characteristics index of the same slurry deteriorated with increasing heating rate. At the same heating rate, M-LRCWS has better combined combustion performance, higher flammability and more stable ignition performance. Combustion kinetics calculations showed that the reaction activation energies were 105.50 kJ/mol for M-LRCWS and 99.59 kJ/mol for LRCWS using the FWO method, and 93.48 kJ/mol for M-LRCWS and 92.68 kJ/mol for LRCWS using the Starink method. The activation energy of M-LRCWS is slightly higher than that of LRCWS, which indicates that the diesel fuel is encapsulated in the coal particles and it is difficult to activate the substance. As a result, the dispersion system is more stable and favorable for storage and transportation. The physical functions of LRCWS and M-LRCWS were calculated using the Achar differential equation and the Coats-Redfern integral equation, and the results showed that both LRCWS and M-LRCWS followed the tertiary reaction (F3) mechanism.

Comparative experimental study of ash formation behaviors during the fixed-bed gasification of coal water slurry and dry pulverized coal prepared from Shenmu coal

The mechanism of ash formation during coal gasification is very important for the safety and stability of gasifier operation. This study comparatively investigated the ash formation behaviors during the gasification of coal water slurry and dry pulverized coal. Shenmu coal was gasified in a CO2 atmosphere at 900 °C using a fixed-bed reactor to prepare chars and ashes. Computer-controlled scanning electron microscopy was employed to characterize the compositions and particle sizes of minerals in the raw coal, coal water slurry gasification ash, and dry pulverized coal gasification ash. Morphological characteristics reveal that, during gasification, coal water slurry gasification char exhibits obvious agglomeration compared to the dry pulverized coal gasification char. The changes of mineral compositions indicate that, during both coal water slurry and dry pulverized coal gasification, minerals follow nearly identical transformation pathways, but the degrees of transformation are different. The influence of char agglomeration on heat transfer may be the reason for the less transformation of K Al-silicate and kaolinite during the coal water slurry gasification. Furthermore, in comparison to dry pulverized coal gasification, more Ca in calcite and S in pyrite transfer into gypsum during the coal water slurry gasification. The results from thermodynamic equilibrium calculations indirectly suggest that this may be attributed to the limited internal diffusion of CO2 within coal water slurry gasification char resulting from char agglomeration during gasification. Overall particle size distributions of minerals in raw coal, coal water slurry gasification ash, and dry pulverized coal gasification ash demonstrate that the degrees of mineral fragmentation are almost consistent during both coal water slurry and dry pulverized coal gasification. However, differences in the degrees of mineral transformation led to different particle size distributions of various minerals between coal water slurry gasification ash and dry pulverized coal gasification ash. This study mainly focuses on the influence of water in coal water slurry on ash formation, and it has not considered the influence of other factors, such as ash content, hydrophilicity, caking property, and gasification reactivity of coal, which need further research to explore.

The ecological effects and valorization of coal fines-a review.

The beneficiation and valorization of coal fines is an important element that has to be considered in coal waste management. This review aims to assess the potential ecological impacts that arise due to coal fines dumping and the various methods that can be used for value addition and beneficiation of the coal fines for domestic and industrial use. The PRISMA method was used for the identification and inclusion of studies in the review and studies which focused on coal fines production, utilization, and their effects on the environment which were included in the review. The review showed that several technologies such as briquetting, pelletization, coal-water slurry, brickmaking, and fluidized bed technology have been developed in an effort to reduce the quantities of coal fines in the environment as they are an ecological threat through air, water, and soil pollution. These methods have the potential to be scaled up to the industrial level as there are vast quantities of coal fines to support the industry.

Preparation of good fluidity coal water paste based on the modified compartment stacking theory

ABSTRACT Coal water paste (CWP) is a mixture of pulverized coal and water with a mass concentration of more than 70 wt%. CWP has a higher coal concentration than traditional coal water slurry (~60 wt%), so it can significantly improve the efficiency of gasification and combustion. However, the preparation and rheology of paste is extremely complicated due to its high concentration and material complexity. In this paper, to obtain the preparation method of CWP which could meet the engineering demands, the effects of coal particle size distribution, grading ratio, and type and amount of dispersant on rheology of CWP are investigated. Based on the modified compartment stacking theory, the improved preparation method of CWP has been proposed, which introduces the influence of coarse particle shape. The particle size ratio of coarse and fine particles is about 12, the particle size ratio of fine and ultra-fine particles is about 5, the optimal three-peak grading ratio is 6:1:3. The preferred dispersant is pure naphthalene dry powder (PNDP), and its addition amount is 1.4 wt%. The flow grade of CWP (71 wt%) could reach A without any other modifications or treatments.

Near-zero carbon emission power generation system enabled by staged coal gasification and chemical recuperation

Generating clean, efficient, and low-carbon electricity from coal is imperative for limiting the global temperature rise to 1.5 °C. This study presents a near-zero-carbon-emission power generation system that utilizes staged coal gasification. The innovation of this system is the division of coal gasification into two stages: intermediate-temperature pyrolysis, followed by high-temperature gasification. This process begins with utilizing waste heat from the exhaust of a gas turbine to drive the partial gasification of coal during pyrolysis. The nongaseous products from this stage are then completely gasified in the gasifier, and chemical recuperation is performed, in which heat from the syngas at the gasifier's outlet preheats the reactants at the inlet and aids in reforming pyrolysis gas. For CO2 capture, an oxyfuel combustion strategy is used. Our system produced net electricity and exergy efficiencies of 43.01 and 47.57 %, respectively, surpassing both pre-combustion CO2 capture systems based on staged coal gasification (improvements of 3.04 and 5.37 %, respectively) and coal-water slurry gasification (improvements of 3.55 and 5.8 %, respectively). Moreover, the carbon emissions from our system are approximately 90 g/kWh lower than those from these systems. Thus, this study offers an environmentally sustainable approach to utilizing coal that may facilitate achieving global environmental goals.

Experimental and numerical studies of the processes of spraying coal-water slurries with pneumatic nozzle

The article presents the results of spraying tests of highly viscous coal-water slurries with a pneumatic nozzle and numerical studies of the structure of the gas-drop jet. An increase in the viscosity of coal-water slurries was ensured by introducing a third component into its composition – industrial waste (pyrogenetic liquid). The moderate effect of the slurry viscosity on the average droplet size of coal-water slurries in the jet is due to the high efficiency of the aerodynamic characteristics of the pneumatic nozzle. Introduction of pyrogenetic liquid in the amount of 20 % by weight into the composition of coal-water slurry significantly increases its viscosity. The value of the surface tension of such a slurry is more than doubled. The increase in the average droplet size was no more than 25 % when pyrogenetic liquid content in the composition of coal-water slurry was over 10 % by weight. The average droplet size of coal-water slurries varied in the range from 180 to 210 microns in the study area of gas droplet jet. The results of experimental and numerical studies have shown good convergence. High air velocities at short distances from the nozzle ensure high crushing efficiency of the jet of coal-water slurry. The breakdown of the boundary layer of the liquid from the periphery of the droplets of coal-water slurries and its subsequent destruction was observed at short distances from the nozzle. The values of the Weber number were 100<We<350. At considerable distances from the nozzle (more than 0.5 m), droplets of coal-water slurries were subjected to vibrational crushing (We<50).

From hydratable alumina bonded high chrome castables to shaped product for coal water slurry gasifier

The gasifier is a key equipment of coal gasification technology, enabling efficient and clean utilization of coal resources. However, the aluminum phosphate bonded high chrome brick lining in the gasifier experienced premature failure due to the migration of phosphate in reducing gases such as H2 and CO, as well as increased slag penetration and thermal spalling. In this study, a high chrome castable was prepared using hydratable alumina as a binder and fired at 1600 ℃ to replace the traditional phosphate bonded high chrome brick. The impact of curing temperatures (25℃, 40 ℃, and 60 ℃) on the properties of the high chrome castable was investigated, with corresponding hydrates examined through XRD, FTIR, TG-DSC, and SEM analyses. Results revealed that higher curing temperatures accelerated the hydration process of hydratable alumina. At higher curing temperatures, more well-developed micro-nano sized boehmite and bayerite phases were formed within the castables, filling their pores effectively and enhancing their properties after drying at 110 ℃. Moreover, during heat treatment these micro-nano sized hydrates decomposed into submicron/nano sized alumina which readily reacted with Cr2O3 to form (Cr-Al)2O3 solid solution. This phenomenon facilitated the sintering of castables fired at 1600 ℃ and optimized internal structure, ultimately leading to the enhanced mechanical properties and improved slag resistance.

Thermal behaviors of coal particles in an impinging entrained-flow gasifier: Char oxidation

The thermal behaviors of high-temperature particle (HTP) and low-temperature particle (LTP) are investigated based on the bench-scale impinging entrained-flow coal-water slurry (CWS) gasification experimental platform with a modified visualization system. The size and velocity distribution of both particles, and the evolution of HTP are analyzed through the algorithmic and precise processing of the image sequences. In addition, in-situ temperature diagnosis of the particles during the reaction process were realized. The typical evolution process and the temperature of HTP in char oxidation stage are obtained. The results show that the concentration of HTP in the gasifier is greater than LTP, but the particle size is relatively small. Particles moving at the low speed (0–2 m/s) account for the largest proportion of both HTP and LTP. The char oxidation process lasts over 300 ms and can be divided into three reaction stages. During the reaction, the peak temperature at the center of the particle can reach more than 2000 K. The average temperature of the particles gradually increased, reaching a peak in reaction stage II (1500 K) followed by a gradual decrease. The particle temperature is affected by O/C and is prone to experience swelling and bubbling phenomena during char oxidation.

Simulations on coal water slurry gasification by molecular dynamics method with ReaxFF.

Coal water slurry (CWS) is a new type of liquid coal product with low pollution, which is mainly used in the chemical industry to produce syngas (CO + H2). It is of great significance to study the microscopic mechanism of CWS gasification reaction for improving the efficiency of coal gasification. In this paper, the method of molecular dynamics based on reaction force fields (ReaxFF-MD) is used to study the gasification process of CWS/O2 system at different temperatures. The results show that, in the range of 1600-2400 K, the macromolecular network structure of lignite is decomposed into a large number of small molecular structures and a small number of light tar free radical fragments, and the types and quantities of reaction products increased rapidly. At 2400-4000 K, the free radical fragments of light tar are further decomposed and reacted with gasification agents, but the types and quantities of reaction products have little change. At 3600 K, a full gasification reaction occurred in the system, and the content of syngas is the highest. The model was established and optimized by Materials Studio (MS) software. Based on ReaxFF-MD method, Lammps software was used to simulate the gasification process of CWS/O2 system, and the reaction force field files containing C, H, O, N, and S element were used. By calculating the activation energy of gasification reaction, the rationality of the model and calculation method was illustrated. The post-processing of the results was implemented using OVITO, ChemDraw software, and self-programmed Python scripts.

Using methane hydrate to intensify the combustion of composite slurry fuels

Combustion of composite slurry fuels based on industrial and municipal waste is an effective way to both recover the said waste and address the problem of fossil fuel depletion. The flexible composition of such fuels can be adjusted to include raw materials available in any specific region of the world. Another benefit they provide is the opportunity to recover waste in different proportions to conventional fuels. There is, however, a problem of long ignition delay times of composite slurry fuels, especially if they contain a significant proportion of water or high-moisture wastes. Here we suggest intensifying their ignition by involving methane released from gas hydrates. Gas hydrates contain a large amount of water that reduces the concentrations of sulfur, nitrogen, and carbon oxides in flue gases. The experimental findings have shown that the involvement of gas hydrate reduces the ignition delay time of a coal-water slurry droplet by more than four times. Adding gas hydrate also contributes to higher combustion temperature and degree of fuel combustion. On the basis of the results obtained, we propose a coal-water slurry/gas hydrate co-combustion system for energy production facilities.

Heat transfer coefficient evaluated for a designed jacketed vessel for parameter optimization in coal water slurry preparation using dual impellers

ABSTRACT This study examines the heat transfer coefficient during coal water slurry preparation in a jacketed vessel, focusing on key parameters influencing heat transfer. A dual impeller system is utilized to enhance mixing and heat transmission capacity. Using the Ant Colony Optimization (ACO) method, the equipment is designed, comprising a cylindrical flat-bottom tank with an impeller diameter of 0.079 m, a height of 0.3 m, and four uniformly positioned detachable flat baffles around the vessel’s perimeter. Experiments are conducted using the L27 orthogonal array at three different levels, varying impeller speed, clearance height to tank diameter ratio, slurry height to tank diameter ratio, and distance between the two impellers. Two categories of dual impeller experiments, propeller and Rushton, are examined. Statistical analysis indicates that impeller speed and Z/T ratio significantly influence heat transfer coefficient, while C/T ratio and distance between impellers have a lesser impact. In both propeller and Rushton experiments, impeller speed and Z/T ratio have the most substantial effect on heat transfer coefficient, contributing 62.907% and 59.47%, respectively, in propeller and Rushton experiments. These findings underscore the importance of impeller speed and Z/T ratio in enhancing heat transfer coefficient during coal water slurry preparation in a jacketed vessel.

Study on the degree of influence of coal chemical structure on its wetting characteristics

The wettability of coal plays a crucial role in determining the effectiveness of mine dust reduction, coal flotation, and coal water slurry preparation. This property is influenced by various factors, including coal structure and liquid properties. To investigate the impact of coal’s chemical properties on its wetting behavior, we employed different experimental to characterize the chemical structures of six types of coal. Utilizing contact angle experiments and gray slope correlation analysis, we determined the correlation between each chemical structure parameter and the wetting characteristics of the coal samples. Our findings revealed that 6#Yangquan anthracite has the lowest wettability and its contact angle is 85.3°. Within the coal’s functional group structure, the CH2 symmetric stretching vibration exhibited the highest correlation (0.944) with coal wetting properties. Regarding the elemental composition of coal, oxygen exhibited a higher correlation with coal-wetting properties (carbonyl oxygen structure, 0.788; phenol hydroxyl and ether oxygen bond, 0.798; carboxyl oxygen structure, 0.734). In the carbon skeleton structure of coal, the protonated aryl carbon exhibited the highest correlation degree of 0.944. These results offer insights into the selection of evaluation indices for assessing the influence of coal wetting characteristics and optimizing the hydrophilic and hydrophobic features of the coal surface.